Dodge Ram Truck 1996 1997 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Year: 1996-1997 Codes Platform: BR/BE (Second Generation Ram) 👋 Introduction Market Position Vehicle Segment: Full-size Pickup Truck Competitive Analysis Key Competitors...

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标签: 1996 1997 Cars Dodge Misc Ram Truck

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Ram Truck

Year:

1996-1997

Codes

Platform:

BR/BE (Second Generation Ram)

👋 Introduction

Market Position

Vehicle Segment:

Full-size Pickup Truck

Competitive Analysis

Key Competitors 1996 97:

Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota T100

Key Features

Design Era:

Second Generation Ram (1994-2001), known for its bold, distinctive styling

Powertrain Options:

Robust V6 and V8 engine choices, capable transmissions, and 4x4 availability

Utility Focus:

Designed for heavy-duty work, towing, and hauling

Manual Value Proposition:

Essential resource for owners and technicians to maintain and repair the vehicle effectively

📋 Manual Details

Coverage Areas

Diagnostic Troubleshooting:

Comprehensive

Repair Procedures:

Complete Vehicle

Maintenance Schedules:

Detailed

Page Count

Estimated Pages:

Approximately 2000+

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

V6 and V8 Gasoline Engines

Engine Management:

Fuel Injection, Ignition, Emissions Control

Transmission Manual:

NV3500, NV4500, Getrag 5-Speed Manual Transmissions

Transmission Automatic:

42RE, 44RE, 46RE, 47RE Automatic Transmissions

Drivetrain:

Front and Rear Axles, Transfer Case, Driveshafts

Suspension:

Front Independent Front Suspension (IFS), Rear Leaf Spring Suspension

Steering:

Power Steering System, Steering Column

Brakes:

Front Disc Brakes, Rear Drum Brakes, ABS System

Electrical:

Battery, Charging System, Starting System, Lighting, Instruments, Power Accessories

HVAC:

Heating, Ventilation, and Air Conditioning System

Body:

Body Panels, Doors, Glass, Interior Trim, Bumpers

Chassis:

Frame, Body Mounts

Restraint Systems:

Airbags, Seatbelts

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, tire rotations

Engine Overhaul:

Complete disassembly, inspection, and reassembly procedures

Transmission Repair:

Rebuild procedures for automatic and manual transmissions

Brake Service:

Pad replacement, rotor machining/replacement, caliper service, bleeding

Suspension Component Replacement:

Ball joints, tie rod ends, control arms, shock absorbers, springs

Electrical Diagnostics:

Wiring diagrams, component testing, troubleshooting common electrical faults

HVAC System Repair:

Component replacement, refrigerant servicing (where applicable and permitted)

Body Panel Repair:

Dent removal, panel alignment, rust repair guidance

Troubleshooting Guides:

Specific fault diagnosis and repair steps for common issues

Torque Specifications:

All critical fastener torque values

Special Tools:

Identification and usage of specialized tools required for repairs

Technical Depth

Depth:

Factory-level diagnostics and repair procedures

Detail Level:

Step-by-step instructions with detailed diagrams and illustrations

Diagnostic Codes:

OBD-I and OBD-II diagnostic trouble codes (DTCs)

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, searchable text and clear images

Printable:

Yes, designed for printing specific sections or the entire manual

Print Quality

Illustration Clarity:

Excellent, sharp line drawings and photographic details

Binding Type

Digital Format:

PDF (Digital Download)

Paper Type

Digital Representation:

N/A (Digital File)

⚙️ Engine Specifications

Primary Engine

Base Engine:

5.2L (318 cu in) Magnum V8

Optional Engine 1:

5.9L (360 cu in) Magnum V8

Optional Engine 2:

5.2L (318 cu in) Magnum V8 (also available in some models)

Optional Engine 3:

3.9L (239 cu in) Magnum V6

Performance

5.2L Magnum V8 Horsepower:

Approx. 230 hp @ 4800 rpm

5.2L Magnum V8 Torque:

Approx. 295 lb-ft @ 3200 rpm

5.9L Magnum V8 Horsepower:

Approx. 245 hp @ 4400 rpm

5.9L Magnum V8 Torque:

Approx. 345 lb-ft @ 3200 rpm

3.9L Magnum V6 Horsepower:

Approx. 175 hp @ 4800 rpm

3.9L Magnum V6 Torque:

Approx. 225 lb-ft @ 3200 rpm

Fuel System

Fuel Delivery:

Sequential Multiport Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Ignition System:

Distributorless Ignition System (DIS) with coil-on-plug or coil pack depending on exact build date/engine variant

🔧 Transmission

Standard

Standard Transmission Light Duty:

NV3500 5-Speed Manual

Standard Transmission Heavy Duty:

NV4500 5-Speed Manual (with granny gear)

Optional

Optional Automatic Light Duty:

42RE 4-Speed Automatic

Optional Automatic Medium Duty:

44RE 4-Speed Automatic

Optional Automatic Heavy Duty:

46RE / 47RE 4-Speed Automatic (Heavy Duty)

Features

Transfer Case Options:

New Process NV241 (manual shift) and NV243 (electronic shift) transfer cases

Axle Ratios:

Various, typically 3.55, 3.91, 4.10 depending on configuration and axle type (Dana 44 front, Dana 60/70 rear)

📐 Dimensions

Exterior

Wheelbase 2Wd Regular Cab:

118.7 inches

Wheelbase 4X4 Regular Cab:

118.7 inches

Wheelbase 2Wd Club Cab:

134.7 inches

Wheelbase 4X4 Club Cab:

134.7 inches

Bed Lengths:

6.5 ft (Standard Bed), 8 ft (Long Bed)

Weights

Curb Weight Range:

Approximately 4,200 - 5,500 lbs

Gross Vehicle Weight Rating Gvwr Range:

Approximately 6,100 - 8,800 lbs (depending on configuration)

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

Generally rated 4 out of 5 stars (varies by configuration)

Active Features

Available Anti-lock Braking System (ABS) on rear wheels for most models, 4-wheel ABS optional on some trims

Passive Features

Airbags:

Driver and passenger airbags standard

Seatbelts:

Three-point front seatbelts

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player; optional CD player available

Speaker Configuration:

Typically 4 or 6 speakers

Driver Assistance

Cruise Control:

Available Cruise Control

Towing Features:

Factory trailer brake controller wiring provisions, heavy-duty towing packages available

Connectivity

Onboard Diagnostics:

OBD-II compliant from 1996 onwards

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specifics)

Engine Coolant Flush:

Every 30,000-50,000 miles or 2-3 years

Transmission Fluid Change Auto:

Every 30,000-60,000 miles (depending on load and conditions)

Transmission Fluid Change Manual:

Every 50,000-100,000 miles

Spark Plug Replacement:

Typically every 100,000 miles for platinum-tipped plugs

Fluid Specifications

Engine Oil Recommendation:

API Service SG, SH, or SJ certified oil, viscosity 5W-30 or 10W-30 (refer to manual for climate-specific recommendations)

Automatic Transmission Fluid Atf:

ATF+4 (or equivalent)

Manual Transmission Fluid Mtf:

API GL-4 or GL-5 gear oil, SAE 75W-90 or 75W-140 (check manual for specific transmission)

Coolant:

50/50 mixture of Mopar Antifreeze/Coolant (or equivalent) and distilled water

Brake Fluid:

DOT 3 Brake Fluid

Known Issues

Common Issues 1:

Radiator leaks, water pump failures, exhaust manifold cracks (especially on V8s), transmission cooler line leaks, steering gear box wear

Common Issues 2:

Front suspension component wear (ball joints, tie rods), catalytic converter issues, rear main seal leaks

Common Issues 3:

Interior trim durability, gauge cluster failures, HVAC blower motor issues

Electrical Issues:

Ground strap corrosion, intermittent electrical gremlins due to age

📚 Vehicle History

Brand Heritage

Dodge Truck Legacy:

Dodge has a long history of producing rugged and capable trucks since the 1930s.

Model Evolution

Second Generation Ram Introduction:

The second generation Ram (BR/BE) was introduced for the 1994 model year, representing a significant redesign with a more aerodynamic and aggressive styling, earning it the nickname 'Big Rig'.

Key Updates 1996 97:

Minor updates and refinements to engines, transmissions, and features during these years. The 5.9L Magnum V8 became more prevalent. Introduction of OBD-II diagnostics in 1996.

Production

Manufacturing Location:

Warren Truck Assembly Plant, Warren, Michigan, USA

🏆 Awards & Recognition

Recognitions

Truck Of The Year 1994:

The second generation Ram received Motor Trend's Truck of the Year award for 1994, setting a high standard for the generation.

Market Perception:

Praised for its bold styling and powerful engine options, solidifying Dodge's position in the full-size truck market.