Segment:
Full-size Pickup Truck
Competitors 2003:
Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra, Nissan Titan.
Third Gen Ram Highlights:
Bold styling, large interior, improved ride comfort over previous generations, extensive powertrain options.
Intended User:
DIY mechanics, fleet managers, automotive repair shops, and owners seeking detailed maintenance and repair information.
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions, starting and charging.
Transmission Systems:
Manual transmission, automatic transmission (45RFE, 48RE), transfer case, clutch.
Drivetrain Systems:
Front and rear axle, drive shafts, differentials, propeller shafts.
Suspension Steering Brakes:
Front and rear suspension, steering system, hydraulic power steering, braking system (ABS included), parking brake.
Electrical Systems:
Battery, charging system, starting system, ignition system, lighting, instrument cluster, body control modules (BCM), power distribution, wiring diagrams.
Body Interior Exterior:
Body panels, doors, windows, seats, interior trim, HVAC system, exterior trim, bumpers, tailgate.
Fuel System Details:
Fuel pump, fuel filter, fuel injectors, fuel lines, EVAP system.
Emissions Control:
Catalytic converter, oxygen sensors, EGR system, PCM control of emissions.
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, lubrication.
Repair Procedures:
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component diagnosis and replacement.
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting charts, electrical diagnostic flowcharts.
Diagnostics:
OBD-II diagnostics, specific system diagnostics, diagnostic trouble codes (DTCs).
Special Tools:
Identification and usage of specialized tools required for specific repairs.
Engine Removal Installation:
Detailed steps for removing and reinstalling engines.
Torque Specifications:
All critical torque specifications for fasteners and engine/drivetrain components.
Wiring Diagrams:
Comprehensive electrical schematics for all systems, including color coding and connector information.
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.
Diagnostic Tools:
Guidance on using scan tools, multimeters, and specialized diagnostic equipment.
Engine Options:
4.7L Magnum V8, 5.9L Magnum V8, 5.9L Cummins Turbo Diesel I6 (for Heavy Duty variants not explicitly covered by 'Ram' model name, but often associated).
4.7L Magnum V8:
235 hp @ 4,800 rpm, 295 lb-ft @ 3,200 rpm (approximate figures, may vary by specific calibration).
5.9L Magnum V8:
245-250 hp @ 4,000 rpm, 335-345 lb-ft @ 3,200 rpm (approximate figures, may vary by specific calibration).
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI) for gasoline engines.
ECU:
Powertrain Control Module (PCM)
Ignition System:
Distributorless ignition system (DIS) or Coil-On-Plug (COP) depending on engine.
Turbo Diesel Spec:
Turbocharged, Intercooled (for 5.9L Cummins)
Standard Transmission:
4-Speed Automatic (45RFE/48RE) was most common. Manual transmissions (NV3500, NV4500) were also available, particularly in certain configurations.
Optional Transmission:
5-Speed Manual (NV3500 on lighter duty, NV4500 on heavier duty applications).
Automatic Features:
Electronic overdrive, torque converter lock-up.
Manual Transmission Features:
Dual-mass flywheel (on some models), clutch assembly replacement.
Automatic Transmission Fluid:
ATF+4 (Chrysler MS-9602)
Manual Transmission Fluid:
API GL-5, SAE 75W-90 or 75W-140 depending on application and temperature.
Body Styles:
Regular Cab, Club Cab (extended cab), Quad Cab (four-door).
Bed Lengths:
6.3 ft (standard bed), 8.0 ft (long bed).
Curb Weight:
Approx. 4,500 - 6,000+ lbs (depending on configuration).
Towing Capacity:
Up to 8,000+ lbs (depending on engine, axle ratio, and configuration).
NHTSA Frontal Impact Driver:
4 Stars (for certain configurations, may vary).
NHTSA Frontal Impact Passenger:
4 Stars (for certain configurations, may vary).
ABS:
Standard Anti-lock Braking System (ABS) on all wheels for most models.
Traction Control:
Optional or standard on certain trims.
Airbags:
Driver and front passenger airbags.
Seatbelts:
Three-point seatbelts with pretensioners.
Audio Options:
AM/FM stereo with CD player, optional Infinity premium sound system, cassette player availability.
Climate Control:
Manual HVAC controls, optional automatic climate control.
Cruise Control:
Standard on most models.
Power Accessories:
Power windows, power door locks, power mirrors available on higher trims.
Seating Features:
Manual or power adjustable seats, cloth or leather upholstery options.
Oil Change Interval:
Typically every 5,000 - 7,500 miles or 6 months (depending on driving conditions and oil type used). Refer to manual for exact specifications.
Tire Rotation:
Every 5,000 - 7,500 miles.
Transmission Fluid Change:
Automatic: 50,000 - 100,000 miles (heavy duty use may require more frequent changes). Manual: As needed or typically around 100,000 miles.
Engine Oil Capacity:
4.7L V8: approx. 6 quarts (5.7L). 5.9L V8: approx. 7 quarts (6.6L).
Engine Oil Viscosity:
SAE 5W-30 or 5W-20 (depending on engine and climate; consult manual for exact spec).
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT (Orange) or equivalent.
Common Problems:
Eccentric camshaft position sensor failure (especially 4.7L), exhaust manifold leaks, water pump failures, transmission solenoid pack issues (45RFE/48RE), rust on body panels and frame.
Tune Up Components:
Spark plugs (e.g., Champion Copper Plus RN12LYC for 5.9L, Champion Iridium for 4.7L), air filter, fuel filter.
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable trucks dating back to the 1930s.
Third Generation Introduction:
The third generation (DB) Ram was introduced for the 2002 model year, representing a significant redesign from the previous generation.
Key Design Elements:
The distinctive crosshair grille and aggressive styling characterized this generation.
Manufacturing Locations:
Saltillo, Mexico; Warren, Michigan; St. Louis, Missouri (assembly plants).