Engine Mechanical:
Detailed diagnosis, disassembly, inspection, repair, and reassembly of all engine components including short block, long block, cylinder heads, valve train, pistons, connecting rods, crankshaft, camshafts, timing systems.
Engine Performance:
Fuel injection systems (MPI), ignition systems, emission controls (catalytic converter, O2 sensors, EGR), engine cooling systems, lubrication systems.
Transmission:
Coverage for both automatic and manual transmissions, including diagnosis, removal, disassembly, repair, and installation. Details on torque converters, clutch assemblies, gearsets, and shifting mechanisms.
Drivetrain:
Front and rear axle assemblies, differentials, driveshafts, universal joints, constant velocity (CV) joints, wheel bearings, and hubs. Repair procedures for 2WD and 4WD systems.
Brakes:
Hydraulic brake system (master cylinder, brake lines, calipers, wheel cylinders), disc brake systems (pads, rotors), drum brake systems (shoes, drums), parking brake system, ABS (Anti-lock Braking System) diagnosis and repair.
Suspension:
Front suspension (independent, solid axle depending on configuration), rear suspension (leaf springs, coil springs), shock absorbers, struts, control arms, ball joints, tie rods, steering linkage, sway bars. Wheel alignment specifications.
Steering:
Power steering system (pump, reservoir, lines, rack and pinion or steering gear), steering column, steering wheel, steering angle sensor (if applicable). Diagnosis and repair of steering system faults.
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter motor), lighting (headlights, taillights, interior), wiring diagrams for all circuits, fuses, relays, switches, ignition system components.
Body And Trim:
Exterior body panels, doors, hoods, tailgates, bumpers, glass, mirrors, interior trim, seating, HVAC system components, door locks, power windows, power mirrors, remote keyless entry.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components including compressor, condenser, evaporator, blower motor, climate control modules, refrigerant lines, and diagnosis of climate control issues.
Diagnostic Trouble Codes:
Explanation and interpretation of Diagnostic Trouble Codes (DTCs) generated by the onboard diagnostics (OBD-II) system. Troubleshooting charts linked to specific DTCs.
Scheduled Maintenance:
Detailed recommended maintenance schedules for oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections and replacement, brake fluid flushes, coolant flushes, and other routine services.
Troubleshooting Guides:
Systematic troubleshooting procedures for common and complex issues, often presented in flow-chart format to identify root causes of problems.
Repair Instructions:
Step-by-step instructions for repairing or replacing virtually every component on the vehicle, including detailed diagrams and torque specifications.
Diagnostic Procedures:
In-depth diagnostic procedures for all major vehicle systems, including electrical diagnostics using multimeter, oscilloscope, and scan tools.
Wiring Diagrams:
Comprehensive and detailed electrical wiring diagrams for all vehicle systems, essential for troubleshooting electrical faults.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair or diagnostic procedures.
Depth:
Expert-level technical detail covering complete engine rebuilds, transmission overhauls, differential repairs, complex electrical system diagnostics, and bodywork repairs.
Wheelbase:
Varies by configuration (e.g., 124.6 inches for standard cab, 140.5 inches for Quad Cab).
Length:
Varies by configuration (e.g., 207.6 inches for standard cab long bed).
Width:
Approx. 79.2 inches (excluding mirrors).
Height:
Varies by configuration and drivetrain (e.g., 75.1 inches for standard cab 4x2).
Bed Lengths:
Available in 6.3 ft and 8.0 ft bed lengths.
Curb Weight:
Approximately 4,500 - 5,500 lbs depending on configuration.
Gross Vehicle Weight Rating Gvw:
Ranges from 6,350 lbs to 7,300 lbs+ depending on model and configuration.
Oil Change Interval:
Typically every 3,000 - 7,500 miles or 6 months, depending on driving conditions and oil type. Consult manual for specifics.
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Magnum V8: ~100,000 miles. HEMI: ~100,000 miles with platinum plugs. Consult manual for exact type and interval.
Coolant Flush:
Every 30,000 - 60,000 miles or 3-5 years with appropriate coolant type.
Engine Oil Specification:
Refer to manual; typically 5W-30 or 10W-30 for Magnum engines, potentially 5W-20 for HEMI. API SN or equivalent.
Engine Oil Capacity:
Approx. 7 quarts (6.6L) for 4.7L, approx. 7 quarts (6.6L) for 5.9L, approx. 7 quarts (6.6L) for 5.7L HEMI. Consult manual.
Coolant Type:
Mopar OAT (Organic Additive Technology) Extended Life Antifreeze/Coolant (pink).
Interior Heater Core:
Some reports of heater core failures leading to coolant leaks into the cabin.
Front Suspension Components:
Wear on ball joints, tie rods, and bushings can occur with mileage, especially in heavy-duty applications.
4.7L Engine Oil Sludge:
Early 4.7L engines could be susceptible to oil sludge buildup if maintenance intervals were not followed diligently.
Ignition Coils:
Occasional failure of individual ignition coils, leading to misfires.