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Dodge Ram Truck 2006 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Year: 2006 Codes Platform Code: DR/DH/D1 Chassis Designation: Third Generation Ram (2002-2008) 👋 Introduction Market Position Segment: Full-size pickup truck Target...
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Dodge Ram Truck 2006 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Truck
Year:
2006
Codes
Platform Code:
DR/DH/D1
Chassis Designation:
Third Generation Ram (2002-2008)
👋 Introduction
Market Position
Segment:
Full-size pickup truck
Target Audience:
Commercial users, fleet owners, tradespeople, towing enthusiasts, and individuals seeking a robust and capable workhorse vehicle.
Competitive Analysis
Key Competitors:
Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra.
Key Features
Design Philosophy:
Known for its bold, aggressive styling and robust construction, the third-generation Ram emphasized capability and towing prowess.
Powertrain Options:
Offered a wide range of powerful engine options, including the legendary HEMI V8 and the formidable Cummins turbodiesel, catering to diverse performance and towing needs.
📋 Manual Details
Coverage Areas
Coverage:
All Models, All Engines, All Transmissions, All Trims
Page Count
Estimated Page Count:
Over 2000 pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage for all gasoline and diesel engines, including: 3.7L Magnum V6, 4.7L Magnum V8, 5.7L HEMI V8, 8.3L Viper V10 (SRT-10), 5.9L Cummins Turbo Diesel (depending on specific model variant). Detailed diagnosis, overhaul, specifications, and torque values.
Transmission:
Coverage for all manual and automatic transmissions. Includes: NV3500 5-speed manual, G56 6-speed manual, 42RE 4-speed automatic, 45RFE/48RE 4-speed automatic, NV4500 5-speed manual (heavy duty). Covers removal, installation, overhaul, clutch service, and diagnostic procedures.
Drivetrain:
Front and rear axle service, differential overhaul, driveline maintenance, CV joints, U-joints, transfer case (e.g., NV241DHD, NV241GHD), propeller shafts.
Brakes:
Front and rear disc brake systems, ABS system components (sensors, modulator, pump), parking brake system, brake fluid specifications, bleeding procedures, component replacement (calipers, rotors, pads, master cylinder).
Suspension:
Front and rear suspension components, independent front suspension (IFS), solid rear axle, shocks, struts, control arms, ball joints, bushings, steering knuckles, coil springs, leaf springs, sway bars.
Steering:
Power steering system diagnosis and repair, steering gearbox, power steering pump, steering column, tie rods, drag links, wheel alignment specifications.
Electrical:
Complete electrical system diagrams, wiring harnesses, starter, alternator, battery service, lighting system, fuses, relays, power distribution. Includes diagnostics for body control module (BCM), powertrain control module (PCM).
Climate Control:
HVAC system diagnosis and repair, A/C compressor, refrigerant handling, blower motor, heater core, A/C condenser, evaporator, climate control modules.
Body:
Body panel removal and installation, doors, hood, tailgate, bumpers, glass replacement, interior trim, upholstery, sealants.
Diagnostics:
OBD-II diagnostics, trouble code (DTC) interpretation, diagnostic scan tool usage, component testing, troubleshooting flowcharts, electrical diagnostic procedures.
Procedures Included
Maintenance:
Routine maintenance tasks: oil changes, filter replacements (oil, air, fuel), spark plug replacement, tire rotation, coolant flushes, brake inspections, battery maintenance, lubrication points.
Repair:
Detailed step-by-step repair procedures for all major components, including engine overhaul, transmission rebuilds, suspension and steering component replacement, brake system repairs, electrical system fixes, bodywork repairs.
Troubleshooting:
Systematic troubleshooting guides for common and uncommon problems, diagnostic flowcharts, symptom-based repair advice, electrical circuit tracing.
Diagnostics:
Procedures for using diagnostic tools, reading live data, performing actuator tests, diagnosing sensor faults, intermittent electrical issues, and powertrain performance problems.
Technical Depth
Depth:
Comprehensive (Level 3): Covers everything from basic maintenance and fluid changes to complete engine and transmission overhauls, complex electrical diagnostics, and body structural repairs. Suitable for professional mechanics and advanced DIYers.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF with searchable text and clear, legible diagrams. Printable pages.
Print Quality
Print Readability:
Designed for clarity and ease of reading on screen and when printed. Includes detailed exploded views and circuit diagrams.
Binding Type
Binding:
Not applicable (Digital PDF)
Paper Type
Paper Quality:
Not applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
4.7L Magnum V8 (P-Code)
Engine Option 2:
5.7L HEMI V8 (M-Code)
Engine Option 3:
5.9L Cummins Turbo Diesel (ISB)
Performance
5.7L Hemi Horsepower:
345 hp @ 5400 rpm
5.7L Hemi Torque:
375 lb-ft @ 4000 rpm
5.9L Cummins Horsepower:
305 hp @ 2900 rpm (late models)
5.9L Cummins Torque:
555 lb-ft @ 1400 rpm (late models)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) for gasoline engines. Common rail direct injection for 5.9L Cummins.
Fuel Type:
Unleaded Gasoline (87 octane recommended), Diesel Fuel
Engine Codes
3.7L V6:
EER
4.7L V8:
P
5.7L V8 Hemi:
M
5.9L Cummins Turbo Diesel:
ISB / EQB
🔧 Transmission
Standard
Transmission Type Gas Std:
NV3500 5-speed manual (on some lower trim/engine models)
Optional
Transmission Type Gas Opt 1:
45RFE 4-speed automatic
Transmission Type Gas Opt 2:
48RE 4-speed automatic (heavy-duty)
Transmission Type Diesel Std:
G56 6-speed manual
Transmission Type Diesel Opt:
48RE 4-speed automatic
Features
Overdrive Gears:
All automatic transmissions feature overdrive.
Transfer Case:
Available with electronic or manual shift 4WD systems, including NV241DHD, NV241GHD transfer cases.
📐 Dimensions
Exterior
Wheelbase Std:
134.5 inches (3416 mm) for standard cab, 154.5 inches (3924 mm) for extended cab.
Bed Length Options:
6.3 ft (Standard Bed), 8.0 ft (Long Bed)
Weights
Curb Weight Range:
Approx. 4,500 - 6,500 lbs (2041 - 2948 kg), varies significantly by configuration.
Max Gvw Range:
Up to 10,500 lbs (4763 kg) for heavy-duty models.
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4 Stars (for applicable models)
NHTSA Frontal Impact Passenger:
4 Stars (for applicable models)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags:
Standard front airbags. Side curtain airbags and seat-mounted side airbags were optional on some models/trims.
💡 Technology Features
Infotainment
Audio System:
Base AM/FM radio with CD player. Optional premium Infinity audio system, SiriusXM Satellite Radio, and dealer-installed DVD entertainment systems.
Navigation:
Factory navigation systems were not widely available or were late additions as dealer options. Aftermarket solutions were common.
Driver Assistance
Parking Sensors:
Optional rear park assist system available on some trims.
Connectivity
Towing Features:
Integrated trailer brake controller available on some models. Heavy-duty towing packages were standard or optional across many configurations.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, depending on driving conditions and oil type. Check manual for specific recommendations.
Transmission Fluid Change:
Automatic: 60,000 - 100,000 miles (96,000 - 160,000 km) for severe duty, 100,000 - 150,000 miles for normal. Manual: Inspect, replace as needed or at higher mileage intervals. Refer to specific transmission service.
Fluid Specifications
Engine Oil 5W20:
SAE 5W-20 Synthetic Blend or Full Synthetic (for 4.7L and 5.7L HEMI). Refer to manual for specific API service classification.
Engine Oil 15W40 Diesel:
SAE 15W-40 CJ-4 or CK-4 rated Diesel Engine Oil (for 5.9L Cummins).
Transmission Fluid Auto:
ATF+4 (Mopar)
Transmission Fluid Manual Nv3500:
Dexron III / Mercon ATF or equivalent manual transmission fluid.
Transmission Fluid Manual G56:
Mopar Manual Transmission Lubricant or equivalent SAE 75W-90.
Coolant:
Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, or equivalent.
Known Issues
Hemi 3 Cylinder Mode:
Potential for issues with MDS (Multi-Displacement System) engaging/disengaging, requiring diagnostic checks or component replacement.
Cummins Injector Issues:
Early 5.9L Cummins common rail systems can be sensitive to fuel quality and may develop injector issues. Regular fuel filter changes are critical.
Transmission Hard Shifting:
Some owners reported occasional hard shifts in automatic transmissions, potentially related to solenoid packs or fluid degradation.
Rear Main Seal Leaks:
Can develop rear main seal leaks, particularly on higher mileage vehicles. Requires transmission removal for replacement.
Exhaust Manifold Cracks:
Common issue on 5.7L HEMI, where exhaust manifold cracks can lead to ticking noises. Often addressed with aftermarket headers or replacement manifolds.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long and storied history in the truck market, dating back to the early 1900s. The Ram nameplate, introduced in 1981, became synonymous with ruggedness and capability.
Model Evolution
Third Gen Ram:
The 2006 model is part of the third generation of the Dodge Ram (2002-2008), which introduced a significantly updated chassis, more powerful engine options, and improved interior amenities compared to its predecessor.
Production
Manufacturing Locations:
Primarily manufactured at the Warren Truck Assembly Plant in Warren, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Cummins Engine Reputation:
The 5.9L Cummins Turbo Diesel engine is widely acclaimed for its reliability, durability, and towing capability, often cited as a major selling point.
Hemi Engine Performance:
The 5.7L HEMI engine garnered praise for its blend of V8 power, relative fuel efficiency (due to MDS), and distinctive V8 rumble.
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