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Dodge Ram Truck 1995 Workshop Service Manual for Repair

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$16.99
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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Year: 1995 Body Style: Pickup Truck Codes Platform Code: BR/BE (Second Generation Ram) 👋 Introduction Market Position Vehicle Segment: Full-size pickup...
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Dodge Ram Truck 1995 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Truck
Year:
1995
Body Style:
Pickup Truck
Codes
Platform Code:
BR/BE (Second Generation Ram)
👋 Introduction
Market Position
Vehicle Segment:
Full-size pickup truck, known for its robust construction and towing/hauling capabilities.
Brand Perception:
Dodge Ram trucks in this era were recognized for their powerful engines, distinctive styling (especially the second generation's prominent grille), and workhorse reputation.
Competitive Analysis
Key Competitors:
Ford F-Series, Chevrolet Silverado/GMC Sierra.
Key Features
Second Gen Ram Styling:
The 1995 model year falls within the second generation (1994-2001), characterized by its bold 'Ram Air' grille and more aerodynamic styling compared to its predecessors.
Engine Options:
Offered a range of potent engines, including V6 and V8 gasoline options, and the legendary Cummins Turbo Diesel in later models of this generation (though the '95 typically featured the Magna-TDI diesel or gasoline engines).
Manual Value Proposition
Repair Capability:
Empowers owners and independent repair shops to perform comprehensive maintenance and repairs, potentially saving significant costs over dealership service.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual / Repair Manual
Page Count:
1754 pages
Language:
English
Format:
PDF (Digital Download)
Digital Delivery:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed repair and overhaul procedures for all gasoline and diesel engines, including engine assembly, disassembly, cylinder head, pistons, crankshaft, camshaft, timing, oil pump, and cooling system.
Engine Management And Diagnostics:
Ignition system, fuel system (carbureted and EFI), emission controls, diagnosis of engine performance issues, diagnostic trouble codes (DTCs).
Transmission Manual:
Repair and overhaul of manual transmissions (e.g., NV3500, NV4500), clutch system, driveline, driveshafts, universal joints.
Transmission Automatic:
Repair and overhaul of automatic transmissions (e.g., A500/42RH, A518/46RH), hydraulic control systems, torque converter, transmission fluid cooling.
Brakes:
Front and rear brake systems (disc and drum), hydraulic system, ABS (Anti-lock Braking System) components and diagnosis, parking brake.
Suspension:
Front and rear suspension systems (independent front suspension on 2WD, solid front axle on 4WD), steering components, shock absorbers, springs, bushings, alignment specifications.
Steering:
Power steering system, steering column, steering gear, tie rods, steering linkage.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting, instruments, gauges, horn, wipers, power windows, power locks, wiring diagrams for all circuits.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system operation, diagnosis, component replacement (compressor, condenser, evaporator, blower motor, heater core).
Body And Interior:
Body panel removal and installation, doors, hood, tailgate, interior trim, seats, dashboard, glass replacement, body repairs.
Chassis And Frame:
Frame inspection, repair, and specifications.
Procedures Included
Maintenance:
Routine maintenance, lubrication, fluid checks and changes, filter replacements, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Systematic diagnostic procedures for common problems, symptom-based troubleshooting guides, electrical circuit testing.
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation for all major vehicle systems.
Diagnostics:
Diagnostic charts, fault code interpretation, fuel system pressure testing, electrical testing procedures, use of diagnostic tools.
Specifications:
Torque specifications for all fasteners, engine specifications, transmission specifications, chassis dimensions, alignment angles, electrical specifications.
Technical Depth
Level Of Detail:
Comprehensive and in-depth, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic maintenance to full engine and transmission rebuilds.
Diagnostic Focus:
Strong emphasis on diagnostic procedures, including troubleshooting charts, pinpoint tests, and guidance for interpreting sensor readings and diagnostic trouble codes.
Wiring Diagrams:
Includes detailed, often color-coded, electrical wiring diagrams for all vehicle systems, essential for electrical diagnostics and repairs.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Typically searchable text, allowing for quick navigation to specific topics or components.
Print Quality
Resolution:
High-resolution scans suitable for clear viewing and printing of diagrams and text.
Clarity:
Clear and legible text and graphics, ensuring accurate interpretation of procedures and specifications.
Binding Type
Digital Format Note:
As a PDF, binding is not applicable; delivery is digital.
Paper Type
Digital Format Note:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Available Gasoline Engines:
5.2L (318 ci) Magnum V8, 5.9L (360 ci) Magnum V8. Some early production might have had the 3.9L (239 ci) Magnum V6.
Available Diesel Engine:
5.9L (359 ci) Cummins Turbo Diesel (likely the 12-valve, non-intercooled or early intercooled version). Note: The manual would cover specific diesel variants present in 1995 models.
Performance
5.2L Magnum V8 Horsepower:
Approximately 200-205 hp (varies slightly by year/configuration)
5.2L Magnum V8 Torque:
Approximately 290-295 lb-ft (varies slightly)
5.9L Magnum V8 Horsepower:
Approximately 230-235 hp (varies slightly)
5.9L Magnum V8 Torque:
Approximately 330-335 lb-ft (varies slightly)
5.9L Cummins Turbo Diesel Horsepower:
Approximately 160-175 hp (depending on intercooling and specific rating)
5.9L Cummins Turbo Diesel Torque:
Approximately 400-440 lb-ft (depending on rating)
Fuel System
Gasoline Injection:
Sequential Multi-Port Fuel Injection (MPI) for Magnum engines.
Diesel Injection:
Bosch VE rotary injection pump (for 12-valve Cummins).
🔧 Transmission
Standard
Gasoline Engines:
4-speed automatic (A500/42RH, A518/46RH variants) and 5-speed manual (NV3500) were common.
Diesel Engine:
Often paired with the robust 5-speed manual (NV4500) or the 4-speed automatic (A518/46RH with specific diesel upgrades).
Optional
Heavy Duty Manual:
4500 (NV4500) manual transmission available, particularly with diesel and heavy-duty applications.
Features
Overdrive:
Both automatic and manual transmissions typically featured overdrive for improved fuel economy on the highway.
4Wd Transfer Case:
Manual or electronic shift transfer case options for 4x4 models.
📐 Dimensions
Exterior
Body Styles Offered:
Regular Cab, Club Cab (Extended Cab).
Wheelbase Options:
Multiple wheelbase options depending on cab and bed configuration (e.g., 114.7", 134.7", 148.7" for 2WD Regular Cab/Long Bed).
Bed Length Options:
Short bed (approx. 6.5 ft), Long bed (approx. 8 ft).
Weights
Gross Vehicle Weight Rating:
Varies significantly by configuration, ranging from approximately 6,000 lbs to over 8,800 lbs (GVWR for heavier duty models).
🛡️ Safety Features
Ratings
NHTSA Crash Tests:
Limited data available for this era, but generally considered a robust truck. Specific ratings for 1995 may be scarce.
Active Features
ABS:
Anti-lock Braking System (ABS) was an optional feature, typically on rear wheels for earlier models and potentially all four wheels on later or higher trim levels.
Passive Features
Airbags:
Driver's side airbag was standard or optional depending on trim and configuration.
Seat Belts:
Three-point seat belts in the front seating positions.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player was standard. Optional CD player available on some trims. Speaker configurations varied by cab type.
Driver Assistance
Cruise Control:
Available as an option on most models.
Connectivity
Trailer Wiring:
Provisions for trailer wiring harnesses were available for towing applications.
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for precise intervals and oil type).
Oil Change Interval Diesel:
Often longer, around 7,500-10,000 miles or 6-12 months for Cummins engines, but with specific oil requirements (e.g., API CD/CE/CF-4).
Transmission Fluid Change:
Automatic transmissions: every 30,000-60,000 miles. Manual transmissions: check or change as recommended, often at higher mileage intervals.
Coolant Flush:
Every 30,000-50,000 miles or as specified by coolant type.
Fluid Specifications
Engine Oil Gasoline:
API SG or SH, SAE 5W-30 or 10W-30 recommended (check manual for specific engine/temperature rating).
Engine Oil Diesel:
Heavy-duty diesel engine oil, meeting specifications like API CF-4 or CG-4 (e.g., 15W-40). Crucial to use the correct type for Cummins.
Automatic Transmission Fluid:
Chrysler ATF+3 (or equivalent) for A500/A518 transmissions.
Manual Transmission Fluid:
GL-3 or GL-4 gear oil for NV3500; GL-3, GL-4 or GL-5 for NV4500 (check manual for specific weight and spec).
Power Steering Fluid:
ATF+2 or ATF+3 (check manual).
Brake Fluid:
DOT 3 brake fluid.
Known Issues
Radiator And Cooling System:
Common issues include radiator leaks, water pump failures, and thermostat issues. Overheating can be a concern if not maintained.
Automatic Transmission Transmission Overdrive:
Overdrive clutch failures or issues with the governor pressure solenoid in A500/A518 transmissions.
Dodge Cluster Gauges:
Intermittent or failed gauge readings (speedometer, tachometer, fuel gauge) due to faulty instrument cluster PCBs.
Steering And Suspension:
Wear in ball joints, tie rod ends, and steering box can lead to sloppy steering and premature tire wear.
Rust And Corrosion:
As with many trucks of this era, rust can be an issue, particularly in the rocker panels, cab corners, and rear fender lips depending on climate.
Cummins Oil Cooler Lines:
Potential for leaks in the oil cooler lines on the 5.9L Cummins.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing rugged and capable trucks dating back to the 1930s.
Model Evolution
Second Generation Introduction:
The second-generation Ram (BR/BE) was a complete redesign launched for the 1994 model year, marking a significant departure in styling and engineering from the preceding 'Ram Tough' line.
Key Innovations Of Gen 2:
Notable for its bold styling, improved aerodynamics, and introduction of the Magnum engine series. The Cummins diesel option became a significant selling point.
Production
Manufacturing Locations:
Primary production was at the Warren Truck Assembly Plant in Michigan.
Production Years:
Second generation: 1994-2001.
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
The second-generation Ram lineup received Motor Trend's Truck of the Year award for 1994.
Cummins Reputation:
The Cummins Turbo Diesel engine developed a legendary reputation for durability and longevity, making these trucks highly sought after.
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