Target Audience:
Professional automotive technicians, mechanics, and dedicated DIY owners of Dodge Ram W350 trucks from 1989-1991.
Value Proposition:
Provides dealer-level service information, enabling cost savings by performing repairs and maintenance independently and ensuring quality service.
Key Features Of Manual:
Comprehensive repair and overhaul instructions, emphasis on special product aspects, inclusion of proprietary component data, diagnostic and troubleshooting guidance, clear assembly/disassembly procedures.
Purpose Of Manual:
To enable technicians to perform repairs and maintenance efficiently and effectively, ensuring the proper function and longevity of the vehicle.
Manual Coverage Summary:
Repair and overhaul of Dodge Ram W350 Truck 1989-1991 models, covering all aspects for technicians familiar with general automotive practices, emphasizing special product aspects and proprietary component manufacturer instructions.
Estimated Page Count:
Detailed page count not specified, but described as 'complete Service Manual' with extensive repair information.
Manual Type:
Workshop Service Repair Manual
Format:
PDF (Electronic Delivery)
Delivery Method:
Electronic Delivery via Email
Engine Systems:
Engine disassembly, assembly, repair, tune-ups, fuel system, lubrication system, cooling system (implied), ignition system, exhaust system.
Drivetrain Systems:
Transmission (disassembly, assembly, repair), drivetrain components (implied for heavy-duty trucks).
Chassis Systems:
Brakes, steering, suspension, wheels, tires (implied by maintenance and repair focus).
Electrical Systems:
Complete electrical system, including wiring diagrams, diagnostics, and component testing (implied).
Body Systems:
Body repair, maintenance, and likely interior components.
Maintenance Procedures:
Routine maintenance, servicing, tune-ups, fluid changes, filter replacements, lubrication.
Diagnostic Procedures:
Troubleshooting procedures for identifying and resolving vehicle faults.
Repair Procedures:
Detailed step-by-step instructions for component removal, installation, repair, and overhaul, including engine and transmission.
Assembly Disassembly:
Comprehensive instructions for disassembling and reassembling major vehicle components and systems.
Technical Depth:
Advanced diagnostics and repair, including complete engine and transmission disassembly, suitable for professional technicians or advanced DIY enthusiasts.
Proprietary Component Coverage:
Includes instructions for proprietary components and references to respective component manufacturers' instructions for clarity on their functions and integration.
Engine Options 1989-1991:
While specific engine details aren't listed in the product description, the W350 typically featured robust V8 gasoline engines and potentially diesel options. Common engines for this era included the 360 cu in (5.9L) V8 and the Cummins 6BT 5.9L Turbo Diesel.
Engine Power Torque:
Specific power and torque figures are not detailed in the product description but are fully covered within the manual for various engine configurations.
Fuel System Coverage:
Detailed coverage of the fuel system, including fuel pumps, injectors, carburetors (if applicable), fuel lines, and fuel tank service.
Lubrication System Coverage:
In-depth information on the engine oiling system, including oil pump, oil filter, oil passages, and lubrication specifications.
Ignition System Coverage:
Comprehensive details on the ignition system, including spark plugs, ignition coils, distributor, timing, and diagnostic procedures.
Standard Transmission Options:
Manual and automatic transmissions were common. The manual would detail both, likely including options like the A518 (4-speed automatic) and various manual gearboxes.
Optional Transmission Options:
Details on heavy-duty automatic and manual transmissions suitable for the W350's payload and towing capabilities.
Transmission Features:
Coverage of transmission removal, installation, internal component repair, and fluid specifications and capacity.
Exterior Dimensions:
Specific exterior dimensions (length, width, height) and wheelbase are not provided in the product description but are integral to the service manual for component identification and service access.
Gross Vehicle Weight Rating:
The W350 designation indicates a heavy-duty classification, implying higher GVWRs and payload capacities than lighter Ram models, which would be detailed in the manual.
Safety Ratings:
Safety rating information is not specified in the product description; however, the manual would cover safety-related systems like brakes and steering.
Active Safety Features:
While modern active safety features were minimal in this era, the manual would cover systems like power-assisted brakes and steering, ensuring their proper function.
Passive Safety Features:
The manual would implicitly cover safety components like seat belts and potentially structural integrity checks for repairs. Airbags were not standard in this model year range.
Infotainment Systems:
Infotainment features in this era were basic, likely limited to AM/FM radio, cassette players, and potentially a CB radio integration. The manual would cover the electrical aspects of these systems.
Driver Assistance Features:
Driver assistance technologies were rudimentary. Focus would be on mechanical systems like power steering and brakes.
Connectivity Features:
Minimal connectivity features for this period. The manual would focus on the vehicle's internal electrical systems.
Recommended Service Intervals:
The manual would provide detailed recommended service intervals for oil changes, filter replacements, fluid checks, and other preventative maintenance tasks, tailored to engine type and usage.
Engine Oil Specification:
The manual will specify the correct viscosity grade (e.g., 10W-30, 15W-40 for diesel) and API service classification for engine oil, as well as oil capacity.
Coolant Specification:
Details on the type of coolant (e.g., traditional green ethylene glycol) and its proper mixture ratio (typically 50/50 with distilled water) would be included, along with system capacity.
Transmission Fluid Specification:
Specific ATF (Automatic Transmission Fluid) type (e.g., ATF+3 or equivalent for automatics) or gear oil specifications (e.g., GL-5) for manual transmissions, along with fluid capacities, would be provided.
Brake Fluid Specification:
Required DOT specification for brake fluid (e.g., DOT 3) would be listed, along with bleeding procedures.
Power Steering Fluid Specification:
The appropriate fluid type for the power steering system would be specified.
Common Issues 1989-1991 W350:
While not explicitly stated, the manual would address common wear items and potential issues of the era, such as radiator leaks, exhaust manifold cracks, fuel injector issues (for diesel), transmission solenoid problems, and electrical connector corrosion.
Torque Specifications:
Crucial for all fasteners, the manual would provide precise torque values for cylinder head bolts, lug nuts, transmission mounts, engine components, etc., essential for proper assembly and safety.
Required Special Tools:
The manual identifies and illustrates specialized tools required for specific adjustments or repairs, often with Dodge part numbers, enhancing accuracy and efficiency.
Dodge Truck Heritage:
Dodge has a long-standing history of producing robust and capable trucks, with the Ram line becoming a significant player in the pickup market, known for its towing and hauling prowess.
Ram W350 Evolution:
The W350 represented the heavy-duty segment of the Ram pickup line during this period. This generation saw a redesign and upgrades, positioning it as a workhorse truck for commercial and demanding consumer use.
Production Era:
The second generation Ram trucks, including the W350, were produced from 1981 through 1993 (with a significant redesign in 1994). The 1989-1991 period falls within this generation's evolution.
