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DODGE RAN RAIDER Service Repair Workshop Manual 1987

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🏷️ Basic Information Identification Make: Dodge Model: Raider Year: 1987 Codes Vin Prefix Codes: N/A (Vehicle is a rebadged Mitsubishi, specific Dodge prefix may vary based on manufacturing origin if...
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类型: Car
厂商:
斯库: 192223
DODGE RAN RAIDER Service Repair Workshop Manual 1987
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Raider
Year:
1987
Codes
Vin Prefix Codes:
N/A (Vehicle is a rebadged Mitsubishi, specific Dodge prefix may vary based on manufacturing origin if applicable)
👋 Introduction
Market Position
Vehicle Market Segment:
Compact Sport Utility Vehicle (SUV), often referred to as a compact truck or utility vehicle.
Competitive Analysis
Key Competitors Era:
Jeep Cherokee (XJ), Ford Bronco II, Chevrolet S-10 Blazer, Toyota 4Runner.
Key Features
Utility Vehicle Characteristics:
Body-on-frame construction, available four-wheel drive (4WD), rugged design, practical cargo space.
Manual Value Proposition:
Empowers owners to perform comprehensive maintenance and repairs, saving on labor costs and ensuring proper vehicle upkeep. Offers superior detail compared to generic online resources.
Off Road Capability:
Designed with off-road capability in mind, featuring good ground clearance and available 4WD.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive: All models, all systems, complete repair and maintenance procedures.
Model Variant Coverage:
All trim levels and drivetrain configurations (2WD/4WD) of the 1987 Dodge Raider are covered.
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but described as 'Complete Manual - No Missing Pages')
Manual Type
Manual Classification:
Service Repair Workshop Manual
Completeness Statement:
Complete and original factory service manual, ensuring no missing information for accurate repairs.
Language
Language:
English
Format
Digital Format:
PDF
File Format Quality:
High-quality PDF with searchable text and clear, legible diagrams. Printable pages.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, emission controls, engine diagnostics.
Transmission Drivetrain:
Manual transmission, automatic transmission, transfer case (4WD), driveshafts, axles, differentials.
Suspension Steering:
Front suspension (independent), rear suspension (solid axle), steering system, power steering, wheel alignment.
Brakes:
Front disc brakes, rear drum brakes, parking brake, hydraulic system, brake system diagnostics and repair.
Electrical Electronics:
Battery, charging system (alternator), starting system, lighting system, instrumentation, power windows, power locks, wiring diagrams, fuses, relays, ECU diagnostics.
Body Chassis:
Body structure, exterior panels, doors, glass, interior trim, seats, chassis components, corrosion protection.
Chassis Components:
Frame, body mounts, fuel tank, exhaust system routing, driveline components not directly attached to transmission.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, lubrication, tune-ups.
Repair Procedures:
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component repair, body panel repair.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides for all major systems, electrical fault finding.
Body Repair Procedures:
Dents, panel alignment, rust repair techniques, window replacement, interior trim removal and installation.
Technical Depth
Diagnostic Capability:
Advanced diagnostics including specific troubleshooting steps for common issues and detailed electrical system analysis.
Rebuild Instructions:
Comprehensive procedures for complete engine and transmission rebuilds, including torque specifications and component clearances.
Wiring Diagrams:
Detailed and comprehensive wiring diagrams for all electrical systems, crucial for diagnostics.
📊 Manual Specifications
File Format
Digital File Type:
PDF
Print Quality
Image Clarity:
High resolution, ensuring clear visibility of diagrams, schematics, and text.
Binding Type
Binding For Physical Copy:
N/A (This is a digital download manual, but if printed, would typically be comb-bound or perfect-bound for workshop use).
Paper Type
Paper Quality For Physical Copy:
N/A (Digital format. Original manuals would use durable, coated paper for workshop environments).
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
G63B (2.6L SOHC I4), G63T (2.6L Turbocharged SOHC I4 - Optional)
Performance
Horsepower Output:
G63B: Approximately 103-109 hp @ 4500-5000 rpm; G63T: Approximately 143-145 hp @ 5000 rpm
Torque Output:
G63B: Approximately 133-135 lb-ft @ 2500-3000 rpm; G63T: Approximately 174-177 lb-ft @ 2500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Management
Ignition System:
Electronic ignition system with distributor.
Emissions Control Systems:
Crankcase ventilation, evaporative emissions control, exhaust gas recirculation (EGR).
Cooling System
Coolant Type:
Ethylene glycol-based coolant (e.g., Mopar Antifreeze/Coolant recommended, equivalent to SAE J1034)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
3-Speed Automatic Transmission
Features
Drivetrain Options:
2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) with a 2-speed transfer case.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or SAE 80W-90 gear oil (Consult manual for exact specification).
Automatic Transmission Fluid:
Dexron II or equivalent automatic transmission fluid (ATF).
📐 Dimensions
Exterior
Wheelbase:
Approximately 97.0 inches (2464 mm)
Overall Length:
Approximately 164.8 inches (4186 mm)
Overall Width:
Approximately 66.7 inches (1694 mm)
Overall Height:
Approximately 63.6 inches (1615 mm)
Weights
Curb Weight:
Approximately 3,000 - 3,400 lbs (1361 - 1542 kg), varies by configuration.
Gross Vehicle Weight Rating:
N/A (Specific GVWR not readily available, typical for class)
Interior
Passenger Capacity:
4-5 occupants (depending on configuration and seating arrangement).
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Vehicle manufactured before widespread standardized crash testing requirements and reporting)
Active Features
Braking System Features:
Front disc brakes, rear drum brakes. Anti-lock Braking System (ABS) may have been optional on some models.
Steering System Components:
Power steering pump, steering gear, tie rods, steering column.
Passive Features
Restraint Systems:
Seat belts (lap and shoulder belts for front occupants, lap belts for rear occupants).
Body Structure:
Body-on-frame construction providing a robust chassis for occupant protection.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional premium sound systems.
Driver Assistance
Emission Control Technology:
Catalytic converter, EGR system, electronic fuel injection for emissions compliance.
Connectivity
Connectivity Features:
Limited by era; primarily focused on basic vehicle functions. No modern infotainment or advanced connectivity features.
🔧 Maintenance
Service Intervals
Engine Oil And Filter Change:
Every 3,000 to 5,000 miles or 6 months, whichever comes first (Consult manual for exact recommendation based on driving conditions).
Transmission Fluid Change:
Manual: Every 30,000-50,000 miles. Automatic: Every 24,000-30,000 miles (Consult manual).
Coolant Flush And Replacement:
Every 24,000 to 30,000 miles or 2-3 years.
Fluid Specifications
Engine Oil Viscosity:
10W-30 or 10W-40 API SF/SG (Consult manual for specific recommendations based on ambient temperature).
Engine Oil Capacity:
Approximately 4.0-4.5 quarts (3.8-4.3 liters) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Transfer Case Fluid:
API GL-4, SAE 75W-90 or SAE 80W-90 gear oil (Consult manual for exact specification).
Known Issues
Common Wear Items:
Suspension bushings, ball joints, tie rod ends, exhaust system corrosion, rear main seal leaks, starter motor issues.
Electrical Problems:
Corrosion in wiring harnesses, intermittent electrical connections, issues with power window motors, fuel pump failure.
Engine Performance Issues:
Carbon buildup on valves, sensor failures (e.g., MAF, O2), timing belt degradation (if applicable, though this model typically used chains).
📚 Vehicle History
Brand Heritage
Dodge Heritage:
Dodge, a division of Chrysler Corporation (later Fiat Chrysler Automobiles), known for its performance-oriented vehicles and trucks. The Raider represented an expansion into the growing SUV market.
Model Evolution
Rebadged Origin:
The Dodge Raider was a rebadged version of the Mitsubishi Pajero (second generation, often referred to by its internal code NM/NL). This was part of a product-sharing agreement between Mitsubishi and Chrysler.
Design Philosophy:
Emphasized ruggedness, practicality, and affordability, common traits of compact SUVs from this era.
Production
Production Years:
1987-1990
Manufacturing Location:
Japan (by Mitsubishi Motors Corporation for Chrysler Corporation)
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