Segment:
Subcompact/Compact Hatchback
Target Audience:
DIY mechanics, professional technicians, Dodge Shadow owners
Competitors:
Ford Escort, Chevrolet Cavalier, Honda Civic, Toyota Corolla, Hyundai Excel
Design:
Aerodynamic styling, hatchback utility, front-wheel drive
Positioning:
Affordable, fuel-efficient, practical transportation
Primary Coverage:
Workshop Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting, Adjustments, Removal/Installation, Assembly/Disassembly
Type:
Workshop Service Manual / Repair Manual
Powertrain:
Engine Mechanical, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System
Transmission Drivetrain:
Manual Transmission, Automatic Transmission, Drivetrain components (axles, driveshafts)
Chassis:
Suspension (Front & Rear), Steering System, Brake System (Front & Rear, ABS where applicable)
Electrical Electronics:
Charging System, Starting System, Lighting System, Instrumentation, Power Accessories, Wiring Diagrams, Engine Control Module (ECM)
Body Interior:
Body Panels, Doors, Windows, Seats, Interior Trim, HVAC (Heating, Ventilation, and Air Conditioning)
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides
Repair Rebuild:
Detailed step-by-step instructions for component removal, disassembly, repair, assembly, and installation
Adjustments Calibrations:
Brake adjustments, clutch adjustments, ignition timing, idle speed, sensor calibrations
Depth:
Comprehensive, from basic maintenance to full component rebuilds and complex diagnostics
Diagrams:
Pictorial diagrams, exploded diagrams, detailed illustrations, schematics, wiring diagrams
Special Tools:
References to specific service tool numbers and their usage
Specifications:
Torque values, wear limits, factory specifications, allowable limits, diagnostic data
File Type:
PDF (Portable Document Format)
Printable:
Yes, all 2426 pages are printable
Searchability:
Likely text-searchable within PDF reader, enhancing ease of finding information
Binding:
N/A (Digital Download - PDF)
Paper Type:
N/A (Digital Download - PDF)
Operating Systems:
Windows, Mac OS, Linux OS
Software Requirement:
Adobe Reader (or compatible PDF viewer)
Engine Options:
Available with 2.5L naturally aspirated I4, 2.5L turbocharged I4 (Shelby/SRT versions), 3.0L Mitsubishi V6
Horsepower Range:
Approximately 100-175 hp depending on engine and trim
Torque Range:
Approximately 130-200 lb-ft depending on engine and trim
Fuel Delivery:
Multi-point fuel injection (MPI)
Common Codes:
2.5L OHV (VIN G), 2.5L Turbo (VIN F), 3.0L V6 (VIN S - Mitsubishi 6G72)
Turbocharged Engines:
The turbocharged variants, particularly those in Shelby/SRT models, offer significantly higher performance but require more specialized maintenance.
NHTSA Ratings:
Variable depending on year and specific tests; generally average for its era
ABS:
Anti-lock Braking System (ABS) available on some models/trims
Airbags:
Driver-side airbag standard on most models by this period; passenger airbag less common or optional
Seatbelts:
Front three-point seatbelts, rear lap/shoulder belts
Oil Change Interval:
Typically every 3,000-7,500 miles or 3-6 months, depending on oil type and driving conditions (refer to manual for specifics).
Timing Belt Replacement:
For 2.5L engines, typically around 60,000-100,000 miles. The 3.0L V6 may have a timing chain or belt depending on the specific Mitsubishi engine variant. (Crucial to verify with manual).
Engine Oil:
SAE 5W-30 or 10W-30 (API Service SG or higher), consult manual for precise recommendations.
Coolant:
Ethylene glycol based antifreeze/coolant (e.g., Mopar Antifreeze/Coolant 5 Year/100,000 Mile Formula).
Automatic Transmission Fluid:
Chrysler ATF+3 (or equivalent).
Brake Fluid:
DOT 3 brake fluid.
Common Wear Items:
Clutch wear (manual transmissions), suspension bushings, exhaust components, radiator, fuel pump, ignition components (spark plugs, wires).
Electrical Gremlins:
Common in vehicles of this era; issues with interior lighting, power windows, and dashboard warning lights can occur.
Turbo Maintenance:
Turbocharged models require diligent oil changes and careful handling to prevent premature turbo failure.
Manufacturer:
Chrysler Corporation
Generations:
First generation: 1989-1994
Facelift:
Minor styling updates and feature revisions occurred throughout its production run, including in the 1992-1994 period.
Manufacturing Locations:
Sterling Heights, Michigan, USA
Production Years:
1989-1994
