Dodge Spirit 1991 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Spirit Year: 1991 Platform: Extended L-body Codes Chassis Code: AH 👋 Introduction Market Position Target Audience: DIY mechanics, automotive repair shops, Dodge Spirit...

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类型: Car

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标签: 1991 Car Cars Dodge Spirit

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Spirit

Year:

Platform:

Extended L-body

Codes

Chassis Code:

👋 Introduction

Market Position

Target Audience:

DIY mechanics, automotive repair shops, Dodge Spirit owners

Competitive Analysis

Advantage:

Provides factory-level information for self-service, potentially saving significant repair costs

Key Features

Completeness:

Complete and intact, same as used by professional technicians

Usability:

Pictures, easy-to-follow directions, numbered instructions, detailed diagrams

📋 Manual Details

Coverage Areas

Engines:

All models/engines (likely 2.5L I4, 3.0L V6)

Transmissions:

All transmission types (likely 3-speed automatic, 5-speed manual)

Trim Levels:

All trim levels

Page Count

Estimated Pages:

Hundreds (based on description)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Service Repair:

Complete overhaul, diagnostics, specific component repair

Transmission Service Repair:

Overhaul, diagnostics, clutch, gearshift mechanisms

Brake System:

Front/rear disc/drum, hydraulic system, parking brake, ABS (if applicable)

Wiring Diagram:

Complete schematics for all electrical systems

Electrical System:

Power distribution, lighting, starting/charging, accessories, diagnostics

Suspension:

Front struts, rear shocks, control arms, bushings, alignment specifications

Steering:

Power steering system, steering column, tie rods, wheel alignment

Cooling System:

Radiator, water pump, thermostat, cooling fan, coolant specifications

Fuel Injection Fuel System:

Fuel pump, injectors, fuel pressure regulator, fuel lines, EFI diagnostics

Emission System:

Catalytic converter, EGR, PCV, evaporative emissions, diagnostics

Heater Air Conditional:

HVAC system components, refrigerant, diagnostics

Engine Control System:

ECU/PCM operation, sensors, actuators, diagnostic trouble codes (DTCs)

Chassis Body:

Frame construction, body panel removal/installation, rust repair guidance

Restraint System:

Seat belts, airbag system (if equipped), SRS diagnostics

Interior:

Dashboard, seating, trim panels, interior lighting

Differential Drive:

Front-wheel drive components, differential service

Axle:

Front drive axles, CV joints

Periodic Lubrication:

Lubrication points and fluid types for various components

Procedures Included

General Maintenance:

Scheduled maintenance, fluid checks, filter replacements

Troubleshooting:

Diagnostic procedures for common and complex issues

Repair Procedures:

Step-by-step instructions for component disassembly, repair, and reassembly

Diagnostics:

Engine, transmission, electrical system diagnostics using specific procedures

Technical Specifications:

Torque values, clearances, fluid capacities, electrical parameters

Component Identification:

Detailed illustrations and exploded views to identify parts

Special Tools:

Identification of specific tools required for certain repairs

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine/transmission rebuilds, electrical diagnostics)

📊 Manual Specifications

File Format

Format:

Searchable Text:

Likely searchable (common for professional PDF manuals)

Print Quality

Printability:

Full Printable

Zoom Capabilities:

Zoom IN/OUT

Binding Type

Binding:

Digital (PDF) - no physical binding

Paper Type

Paper Type:

N/A (Digital)

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinZip (for downloading/unzipping)

Compatibility

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Options:

Likely includes 2.5L 4-cylinder (e.g., 2.5L Turbo IV) and potentially a Mitsubishi 3.0L V6 (6G72)

Performance

Horsepower Torque:

Specifications for each engine variant will be detailed within the manual

Fuel System

Induction Type:

Electronic Fuel Injection (EFI), potentially Throttle Body Injection (TBI) for base models or earlier iterations, Turbocharged option likely

Engine Service

Timing Belt Chain:

Information on timing belt replacement intervals and procedures (likely belt for 4-cyl, potentially belt for V6)

Compression Ratios:

Specific compression ratios for each engine will be listed

🔧 Transmission

Standard

Transmission Options:

Likely includes a 3-speed automatic transmission (e.g., A404 or A413) and a 5-speed manual transmission

Optional

Transmission Options:

N/A (as per typical offerings for this model)

Features

Transmission Fluid Type:

Specific ATF type (e.g., ATF+3 or equivalent) will be detailed

Transmission Service

Clutch System:

Procedures for clutch inspection, replacement, and adjustment for manual transmissions

📐 Dimensions

Exterior

Body Styles:

4-door Sedan, 5-door Hatchback (associated with the Dodge Spirit nameplate)

Weights

Curb Weight:

Varies by engine and trim, likely in the range of 2600-3000 lbs

Gross Vehicle Weight Rating:

Specific GVWR will be listed in the manual

🛡️ Safety Features

Ratings

Crash Test Information:

NHTSA or IIHS ratings for the 1991 model year would be referenced if available

Active Features

Anti-lock Braking System (ABS) may be an option, covered if equipped

Passive Features

Airbags:

Driver airbag potentially standard or optional; SRS system coverage included

Seat Belts:

Description of seat belt systems and adjustments

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio, cassette player, optional CD player

Driver Assistance

Cruise Control:

Optional cruise control system, covered in electrical section

Connectivity

None:

No advanced connectivity features typical of modern vehicles

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 3,000-5,000 miles or 3-6 months, detailed in manual

Tune Up Interval:

Spark plug replacement, filter changes at specified intervals

Timing Belt Replacement:

Crucial interval for the 4-cylinder engine (e.g., 60,000-90,000 miles), highly detailed in manual

Fluid Specifications

Engine Oil Type:

API SG or SH, SAE 5W-30 or 10W-30 recommended, specific viscosity for temperature ranges will be in manual

Coolant Type:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water

Brake Fluid Type:

DOT 3 brake fluid

Known Issues

Common Problems:

Potential issues include head gasket leaks (especially on 2.5L turbo), AC system failures, electrical gremlins, exhaust system rust, and transmission seal leaks. Manual provides troubleshooting for these.

📚 Vehicle History

Brand Heritage

Dodge Legacy:

Dodge's history of producing compact and mid-size vehicles for diverse markets

Model Evolution

L Body Platform:

The Spirit was part of Chrysler's L-body platform, which evolved from earlier K-car derivatives, known for front-wheel drive and compact design.

Production

Production Years:

Dodge Spirit was produced from 1989 to 1994

Manufacturing Location:

Likely assembled in North America

🏆 Awards & Recognition

Recognitions

Model Specific Awards:

No widely publicized awards for the Dodge Spirit specifically, but generally positioned as a value-oriented compact car.