DODGE SRT-4 2004 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: SRT-4 Year: 2004 Generation Generation Designation: First Generation (PT Platform) Codes Chassis Code: PT Engine Code Variant: GEMA (for 2.4L Turbo) 👋 Introduction...

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标签: 2004 Car Cars Dodge Misc SRT-4

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

SRT-4

Year:

Generation

Generation Designation:

First Generation (PT Platform)

Codes

Chassis Code:

Engine Code Variant:

GEMA (for 2.4L Turbo)

👋 Introduction

Market Position

Segment:

Compact Performance Sedan/Coupe (based on Dodge Neon platform)

Target Audience:

Enthusiast drivers seeking affordable performance, tuners, and DIY mechanics.

Competitive Analysis

Competitors 2004:

Subaru WRX, Mitsubishi Lancer Evolution (though more premium), Honda Civic Si, Volkswagen GTI.

Key Features

Performance Focus:

High-output turbocharged engine, sport-tuned suspension, aerodynamic enhancements, aggressive styling.

Value Proposition:

Offered significant performance gains and track-oriented features at a more accessible price point compared to some rivals.

📋 Manual Details

Coverage Areas

Scope:

Comprehensive service, maintenance, and repair

Page Count

Estimated Pages:

Approximately 2000+ (typical for factory service manuals of this era)

Manual Type

Type:

Factory Service Manual / Professional Repair Manual

Language

Language:

English

Format

Format:

Likely PDF or Digital Format (as indicated by availability for sale)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, ignition system, exhaust system, engine performance diagnostics, turbocharger system, cooling system, lubrication system, engine electricals.

Drivetrain:

Manual transmission (Getrag NV1500), clutch system, drivetrain components (axles, driveshafts).

Chassis:

Steering system, suspension system (front and rear), brake system (hydraulic, ABS), wheel alignment.

Electrical:

Wiring diagrams, lighting system, instrument cluster, audio system, power accessories (windows, locks), charging system, starting system, battery, fuses and relays, body control modules.

Body:

Body construction, exterior trim, interior trim, doors, windows, seating, HVAC system, safety systems (airbags).

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, inspections.

Repair:

Component removal and installation, engine rebuild procedures, transmission overhaul, brake component replacement, suspension component repair, electrical component diagnosis and repair.

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based diagnostics, wiring diagram interpretation, pressure testing, circuit testing.

Specifications:

Torque specifications, clearances, fluid capacities, electrical specifications, performance specifications.

Diagnostics:

Detailed diagnostic flowcharts and procedures for all major systems, including engine management, ABS, and body electronics.

Calibration:

Procedures for calibration of sensors and modules where applicable (e.g., steering angle sensor if equipped with advanced systems, though limited on this model).

Technical Depth

Depth:

Expert-level, covering detailed diagnostic procedures, component-level repair, and complete system overhauls, suitable for professional technicians and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

Digital Format:

Likely PDF with searchable text and high-resolution diagrams. May also include interactive elements if from a digital source.

Print Quality

Diagram Resolution:

High-resolution, clear diagrams and illustrations for accurate interpretation.

Binding Type

Physical Binding:

N/A (assuming digital format unless specified)

Paper Type

Physical Paper:

N/A (assuming digital format unless specified)

Completeness

Documentation Level:

Comprehensive, intended for factory-level repair and maintenance. Includes wiring diagrams, schematics, and detailed component removal/installation procedures.

⚙️ Engine Specifications

Primary Engine

Engine Type:

2.4L DOHC Inline-4 (Turbocharged)

Engine Displacement:

2429 cc (2.4 Liters)

Engine Code:

GEMA (World Engine)

Performance

Horsepower Est:

205 hp @ 5600 rpm (approx.)

Torque Est:

240 lb-ft @ 4400 rpm (approx.)

Compression Ratio:

8.1:1 (approx.)

Redline Rpm:

6,500 RPM (approx.)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI) with Turbocharger

Turbocharger Details:

Garrett GT1549 or similar, intercooled

Recommended Fuel:

Premium Unleaded (91 octane or higher recommended)

Cooling System

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) Long Life Antifreeze/Coolant (e.g., Mopar OAT)

Lubrication System

Engine Oil Type:

SAE 5W-40 Synthetic (often recommended for turbocharged engines)

Oil Capacity With Filter:

Approximately 4.5 quarts (4.3 liters)

🔧 Transmission

Standard

Transmission Type:

5-speed Manual

Transmission Model:

Getrag NV1500

Optional

Optional Transmission:

None (Manual only for SRT-4)

Features

Clutch Type:

Hydraulically actuated diaphragm spring

Transmission Fluid Type:

Mopar Manual Transmission Lubricant (or equivalent API GL-4, SAE 75W-90)

Transmission Fluid Capacity:

Approximately 2.0 quarts (1.9 liters)

📐 Dimensions

Exterior

Length:

166.7 inches (4234 mm)

Width:

67.0 inches (1702 mm)

Height:

55.5 inches (1410 mm)

Wheelbase:

104.4 inches (2652 mm)

Weights

Curb Weight Est:

2945 lbs (1336 kg)

Gross Vehicle Weight Rating:

Approx. 3700 lbs (1678 kg)

Cargo

Trunk Volume Est:

13.0 cubic feet (368 liters)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Good (2004 model year testing)

NHTSA Front Impact Passenger:

Good (2004 model year testing)

IIHS Moderate Overlap Frontal Offset:

Acceptable (2004 model year testing)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Not typically standard, may be optional or absent on base SRT-4 models.

Passive Features

Airbags Front:

Standard driver and front passenger airbags

Seatbelts:

3-point front and rear seatbelts with pretensioners

Child Seat Anchors:

LATCH system

💡 Technology Features

Infotainment

Audio System Features:

Standard AM/FM/CD player, optional premium audio systems with more speakers.

Display Type:

Basic digital or analog displays for climate control and audio.

Driver Assistance

Cruise Control:

Standard

Performance Gauges:

Often included an in-dash boost gauge for monitoring turbocharger pressure.

Connectivity

Auxiliary Input:

Not standard; aftermarket solutions were common.

Bluetooth:

Not available from the factory.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 6 months, whichever comes first (using synthetic oil).

Air Filter Replacement:

Every 30,000 miles or as needed based on driving conditions.

Spark Plug Replacement:

Typically around 60,000-100,000 miles, depending on plug type (refer to manual for specific recommendations).

Transmission Fluid Change:

Every 50,000 - 100,000 miles, or if fluid shows signs of degradation.

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid:

ATF+4 (Automatic Transmission Fluid Type 4) or Mopar Power Steering Fluid.

Known Issues

Clutch Wear:

Clutches can wear relatively quickly under aggressive driving conditions due to the high torque.

Turbocharger Issues:

Potential for oil leaks, boost leaks, or turbo failure if not properly maintained or if subjected to excessive heat/stress.

Engine Mounts:

Engine mounts can degrade over time, leading to increased vibration and engine movement.

Wiring Harness Issues:

In some cases, wiring harness degradation or corrosion can lead to electrical gremlins. The manual will be crucial for diagnosing these.

📚 Vehicle History

Brand Heritage

Dodge Performance Legacy:

Dodge has a long history of performance vehicles, including the Charger, Challenger, and Viper. The SRT (Street Racing Technology) division was established to focus on these high-performance variants.

Model Evolution

Srt4 Origins:

The SRT-4 was born from the Dodge Neon platform, but heavily re-engineered by SRT to be a dedicated performance vehicle. It represented Dodge's effort to capture the affordable performance market.

First Generation Srt4:

Introduced for the 2003 model year and continued through 2005. The 2004 model year saw minor updates and refinements.

Production

Manufacturing Location:

Belvidere, Illinois, USA (same plant as standard Neon)

Production Years:

2003-2005 (for this generation SRT-4)

🏆 Awards & Recognition

Recognitions

Performance Magazine Acclaim:

Frequently praised by automotive publications for its performance-to-dollar ratio and aggressive styling.

Enthusiast Following:

Developed a strong cult following among performance enthusiasts and tuners due to its capabilities and aftermarket support.

Ratings

Car And Driver 10Best Inclusion:

While not a '10Best' winner, it was often mentioned as a strong contender in the affordable performance segment by magazines like Car and Driver.