Dodge SRT-4 2004 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: SRT-4 Year: 2004 Codes Chassis Code: PT Cruiser platform (PG) Engine Code: ECC (2.4L Turbo) 👋 Introduction Market Position Positioning: Performance variant of...

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标签: 2004 Car Cars Dodge Misc SRT-4

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

SRT-4

Year:

Codes

Chassis Code:

PT Cruiser platform (PG)

Engine Code:

ECC (2.4L Turbo)

👋 Introduction

Market Position

Positioning:

Performance variant of the Dodge Neon, marketed as a potent and affordable compact sports car.

Competitive Analysis

Competitors:

Honda Civic Si, Acura RSX, Volkswagen GTI, Subaru WRX (though often positioned slightly above the WRX in price and spec for the era).

Key Features

Performance Focus:

Turbocharged engine, sport-tuned suspension, aggressive styling, enthusiast-oriented design.

Target Audience:

Younger buyers, performance enthusiasts, DIY tuners looking for a powerful and modifiable platform.

Target Audience

Manual Purpose:

To provide comprehensive technical data for servicing, repairing, and maintaining the high-performance SRT-4 model.

📋 Manual Details

Coverage Areas

Primary Coverage:

Mechanical, Electrical, Body, Powertrain, Diagnostics

Secondary Coverage:

Maintenance, Troubleshooting, Repair Procedures, Specifications

Page Count

Estimated Pages:

1500-2000 (estimated for a comprehensive workshop manual of this era)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable Digital Format (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine removal/installation, cylinder head, pistons, connecting rods, crankshaft, timing belt/chain, oil pump, lubrication system, cooling system

Engine Performance:

Turbocharger system, intercooler, fuel injection system, ignition system, exhaust system, emission controls

Transmission Manual:

Clutch system, gear selection, gearbox overhaul, input/output shafts, synchronizers

Transmission Automatic:

Not applicable to SRT-4 model, which came standard with a manual transmission.

Drivetrain:

Front-wheel drive system, differential, axles, CV joints

Suspension:

Front suspension (struts, control arms, ball joints), rear suspension (torsion beam, shock absorbers, bushings), alignment specifications

Steering:

Power steering system, steering column, tie rods, steering rack

Brakes:

Front disc brakes (calipers, rotors), rear disc brakes (calipers, rotors), ABS system, parking brake

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting, horn, wipers, power windows, power locks

HVAC:

Air conditioning system, heater, ventilation, climate control components

Body:

Body panels, doors, hood, trunk, bumpers, interior trim, glass, seals

Chassis And Frame:

Frame components, structural integrity, underbody protection

Driver Information System:

Instrument cluster, gauges, warning lights, diagnostic trouble codes (DTCs)

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting, fault code interpretation, electrical diagnostics

Repair Procedures:

Step-by-step instructions for component removal, installation, and adjustment for all major systems.

Overhaul Procedures:

Detailed instructions for rebuilding engines, transmissions, and other major components.

Specifications And Tolerances:

Torque specifications, clearance measurements, fluid capacities, electrical resistance values, etc.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems.

Diagnostic Tools:

Information on required diagnostic equipment and software (e.g., scan tools).

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.

Audience Level:

Professional technicians and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Searchable Text:

Likely Yes, if a professionally produced digital manual.

Printable:

Print Quality

Quality:

N/A (Digital Download)

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline-4, turbocharged and intercooled

Displacement:

2.4 Liters (2378cc)

Engine Code:

Bore X Stroke:

87.1 mm x 97.0 mm

Compression Ratio:

8.1:1

Performance

Horsepower:

205 hp @ 5800 rpm

Torque:

220 lb-ft @ 3200 rpm (with overboost function up to 245 lb-ft)

Turbocharger Boost:

15.0 psi (1.03 bar) nominal

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPFI)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Fuel Injectors:

High-flow injectors (e.g., Bosch 4-hole, 36 lb/hr) typical for modifications

Ignition System:

Distributorless ignition system (DIS) with coil-on-plug or coil pack

Maintenance

Oil Type:

SAE 10W-30 Synthetic recommended (refer to manual for exact spec, e.g., MS-6395)

Oil Capacity:

Approx. 4.0 quarts (3.8 liters) with filter

Spark Plugs:

NGK BKR6E (or equivalent, refer to manual for exact part number and gap)

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission (Getrag Getrag / Magna T350)

Optional

Optional Transmission:

None (SRT-4 exclusively manual)

Features

Clutch:

Heavy-duty clutch assembly

Gear Ratios:

Specific ratios for 1st through 5th gear and reverse (refer to manual for exact values)

Maintenance

Transmission Fluid Type:

Manual Transmission Fluid (MTF) - refer to manual for specific API GL-4/GL-5 or Mopar specification.

Transmission Fluid Capacity:

Approx. 2.0 quarts (1.9 liters)

📐 Dimensions

Exterior

Length:

168.9 inches (4290 mm)

Width:

67.1 inches (1704 mm)

Height:

57.3 inches (1455 mm)

Wheelbase:

104.5 inches (2654 mm)

Front Track:

58.5 inches (1486 mm)

Rear Track:

57.9 inches (1471 mm)

Interior

Passenger Volume:

Approx. 91.0 cubic feet (2577 liters)

Cargo

Cargo Volume:

Approx. 11.3 cubic feet (320 liters) (behind rear seats)

Weights

Curb Weight:

Approx. 2980 lbs (1352 kg)

Gross Vehicle Weight Rating:

Approx. 3770 lbs (1710 kg)

Towing Capacity:

Not Recommended/Specified

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4-star driver, 5-star passenger (for the Neon platform)

IIHS Side Impact:

Acceptable (for the Neon platform)

Active Features

Standard Anti-lock Braking System

Traction Control:

Standard Traction Control System (TCS)

Passive Features

Airbags:

Standard front airbags, optional side airbags (check specific vehicle)

Seatbelts:

3-point seat belts with pretensioners

Body Structure:

Reinforced safety cage construction

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD audio system with optional premium sound. Aftermarket upgrades are very common.

Gauge Cluster:

Performance-oriented gauge cluster including boost gauge.

Driver Assistance

Cruise Control:

Standard cruise control.

Connectivity

Aux Input:

Not standard. Aftermarket solutions (e.g., aux adapter, Bluetooth adapters) are common.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months, depending on driving conditions (refer to manual for exact recommendations).

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.

Spark Plug Replacement:

Every 30,000-60,000 miles (48,000-96,000 km), depending on plug type.

Timing Belt Replacement:

Crucial: Refer to manual. Typically around 60,000-100,000 miles (96,000-160,000 km) or 5-7 years. Failure can cause severe engine damage.

Fluid Specifications

Coolant Type:

Mopar Antifreeze/Coolant (OAT) or equivalent (Ethylene Glycol based, refer to manual for exact color/spec).

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for specific recommendation).

Power Steering Fluid:

ATF+4 or equivalent (refer to manual for exact Mopar spec).

Known Issues

Turbo Reliability:

Early models could experience turbo seal leaks or wastegate issues. Proper maintenance is key.

Clutch Wear:

High-performance clutch can wear faster with aggressive driving. Upgraded clutches are common.

Suspension Bushings:

Wear on suspension bushings, particularly control arm bushings, can lead to poor handling and noise.

Fuel Injector Clogging:

Can occur due to fuel quality or age, leading to misfires or poor performance. Regular use of quality fuel is recommended.

PCM Issues:

Some earlier models might have had Powertrain Control Module (PCM) tuning issues or software glitches. Updates may be available.

📚 Vehicle History

Brand Heritage

Dodge Performance:

Dodge has a long history of performance vehicles, with the SRT (Street and Racing Technology) division amplifying this focus.

Model Evolution

Neon Generation:

The SRT-4 is based on the second generation Dodge Neon (2000-2005).

Srt Introduction:

The SRT-4 was introduced in 2003 as a 2004 model year vehicle, transforming the Neon into a potent compact sports car.

Production

Production Years:

2003 (as 2004 model) to 2005.

Production Locations

Manufacturing Plant:

Belvidere Assembly Plant, Illinois, USA.

🏆 Awards & Recognition

Recognitions

Performance Acclaim:

Widely praised by automotive journalists and enthusiasts for its performance-per-dollar value and tuning potential.

Sport Compact Credibility:

Established itself as a respected contender in the sport compact segment.