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DODGE STEALTH Service Repair Workshop Manual 1991-1994

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🏷️ Basic Information Identification Make: Dodge Model: Stealth Codes Platform Code: MZ3 Internal Code: HM3000 (Chrysler Internal) 👋 Introduction Market Position Positioning: A premium, performance-oriented sports coupe designed to compete...
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类型: Car
厂商:
斯库: 546049
DODGE STEALTH Service Repair Workshop Manual 1991-1994
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Stealth
Codes
Platform Code:
MZ3
Internal Code:
HM3000 (Chrysler Internal)
👋 Introduction
Market Position
Positioning:
A premium, performance-oriented sports coupe designed to compete with established Japanese and European sports cars, known for its advanced technology and exotic styling.
Competitive Analysis
Competitors:
Toyota Supra (Mk III/IV), Nissan 300ZX (Z32), Mazda RX-7 (FC/FD), Mitsubishi 3000GT VR-4, Porsche 944, Chevrolet Camaro/Pontiac Firebird.
Key Features
Design Origin:
Based on the Mitsubishi GTO platform, rebadged and lightly restyled for the North American market.
Unique Selling Points:
Advanced AWD system, 'Active Sport' electronically controlled suspension and steering, twin-turbocharged engine option, aggressive styling, advanced aerodynamic features like active front spoiler.
Value Proposition
For Owners:
Empowers owners to perform comprehensive maintenance and repairs, saving significant dealership labor costs and ensuring proper upkeep of a complex performance vehicle.
📋 Manual Details
Coverage Areas
Model Years:
1991, 1992, 1993, 1994
Trim Levels:
All Models
Page Count
Estimated Page Count:
Extensive (specific number not provided, but implied to be comprehensive 'A-Z')
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
24-valve V6 (6G72), Twin-Turbocharged V6 (6G72TT)
Transmission:
5-speed Manual, 4-speed Automatic (with optional 'Active Sport' transmission calibration)
Drivetrain:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD) with Active Sport/Supercar Control System
Brakes:
Front Ventilated Discs, Rear Discs, ABS System
Suspension:
Independent Front (MacPherson struts), Independent Rear (Multi-link), Adjustable Ride Height System (on some AWD models)
Electrical:
Complete wiring schematics, ECU diagnosis, lighting, power accessories, charging system, starting system
Body And Chassis:
Body panel removal/installation, structural components, glass, interior trim, bumpers, aerodynamics
HVAC:
Climate control system, A/C refrigerant, heater core, blower motor
Fuel System:
Fuel injection, fuel pump, fuel pressure regulator, fuel filter, evaporative emissions control
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan control
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, O2 sensors
Procedures Included
Maintenance:
Oil change, filter replacement, fluid checks and top-offs, spark plug replacement, belt inspection/replacement
Troubleshooting:
Diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides
Repair:
Engine overhaul, transmission rebuild, brake component replacement, electrical component repair, suspension component replacement
Diagnostics:
ECU diagnostic connector functions, sensor testing, actuator testing, pressure testing (fuel, oil, coolant)
Installation:
Component replacement (e.g., alternator, starter, A/C compressor), sensor installation, suspension alignment procedures
Technical Depth
Depth:
Comprehensive; covers everything from routine maintenance to full engine and transmission rebuilds, including intricate electrical diagnostics.
Detail Level:
Factory-level detail with step-by-step instructions, torque specifications, diagnostic flowcharts, and wiring schematics.
📊 Manual Specifications
File Format
File Type:
PDF
Accessibility:
Printable, zoomable images, searchable text
Print Quality
Quality:
High-resolution scans of original factory documentation.
Binding Type
Type:
N/A (Digital)
Paper Type
Type:
N/A (Digital)
Compatibility
Operating Systems:
Windows (7, Vista 32/64, XP, ME, 98, NT, 2000), Mac OS
Requirements
Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Code Base:
6G72
Displacement Base:
3.0 Liters (2972 cc)
Configuration Base:
SOHC V6 (non-turbo), DOHC V6 (naturally aspirated and twin-turbo)
Performance
Horsepower Base Na:
222 hp @ 6000 rpm
Torque Base Na:
200 lb-ft @ 4500 rpm
Horsepower Twin Turbo:
300 hp @ 6000 rpm
Torque Twin Turbo:
307 lb-ft @ 3000 rpm
Fuel System
Type:
Electronic Multi-Port Fuel Injection (MPI)
Turbo System:
Twin-turbocharged with intercoolers (on TT models)
Engine Management
ECU:
ECI (Electronic Control Injection) system with knock sensors and self-diagnostic capabilities.
🔧 Transmission
Standard
Type:
5-speed Manual
Optional
Type:
4-speed Automatic (with electronic control)
Features
AWD Integration:
Active All-Wheel Drive system on higher trims, often featuring a viscous coupling center differential and optionally an electronically controlled transfer clutch for torque vectoring.
Active Sport:
Optional 'Active Sport' system on AWD models provided electronically controlled suspension damping and power steering assist, adjustable via dashboard button.
📐 Dimensions
Exterior
Length:
Approx. 180.3 inches (4580 mm)
Width:
Approx. 71.7 inches (1820 mm)
Height:
Approx. 49.8 inches (1265 mm)
Wheelbase:
Approx. 97.2 inches (2469 mm)
Weights
Curb Weight Base:
Approx. 3400 lbs (1542 kg)
Curb Weight AWD Tt:
Approx. 3700-3800 lbs (1678-1724 kg)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Information not readily available from original NHTSA crash test data for this specific model year, due to its niche market and shared platform.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most models, especially AWD and Twin-Turbo variants.
Traction Control:
Traction Control System (TCS) often integrated with the AWD system on performance models.
Passive Features
Airbags:
Driver-side airbag standard, passenger airbag optional or standard on later models/trims.
Seatbelts:
Three-point inertia-reel seat belts with pre-tensioners.
Structure:
Reinforced safety cell, crumple zones, side-impact beams.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, often with premium speaker options and optional CD player.
Driver Assistance
Cruise Control:
Standard electronic cruise control system.
Active Aero:
Twin-turbo models feature an active front spoiler that deploys at higher speeds for improved aerodynamics.
Connectivity
Diagnostics:
On-board diagnostic system with a diagnostic connector for ECU reading.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles or 6 months (typically, refer to manual for specific viscosity and interval).
Timing Belt:
Crucial replacement every 60,000 miles (or as specified in the manual) due to interference engine design.
Coolant Flush:
Every 30,000 miles or 2 years.
Transmission Fluid Change:
Every 30,000 miles for automatic, every 60,000 miles for manual (check manual for specific fluid type and procedure).
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for specific viscosity based on temperature).
Coolant:
Mitsubishi Diaqueen Super Long Life Coolant (or equivalent ethylene glycol based coolant with appropriate corrosion inhibitors) mixed 50/50 with distilled water.
Automatic Transmission Fluid:
MS-81608 (or Dexron II/III compatible fluid).
Manual Transmission Fluid:
API GL-4, SAE 75W-90 synthetic gear oil.
Power Steering Fluid:
Power Steering Fluid (specific type per manual, often ATF Dexron II/III compatible).
Known Issues
Turbo Failure:
Intercooled twin-turbo models are prone to turbocharger wear and failure if not properly maintained (e.g., oil changes, warm-up/cool-down procedures).
Suspension Wear:
Active Sport suspension components can wear out, leading to leaks or loss of damping effectiveness. Electronic control modules can also fail.
Electrical Gremlins:
As with many complex cars of this era, intermittent electrical issues can arise due to aging wiring or components.
Clutch Wear:
Manual transmission clutch assemblies can wear out, especially with spirited driving.
Timing Belt Failure:
Critical to follow replacement schedule; failure leads to catastrophic engine damage.
📚 Vehicle History
Brand Heritage
Dodge Performance:
Dodge's attempt to capture a segment of the growing affordable exotic sports car market, leveraging a partnership with Mitsubishi.
Model Evolution
Generation I:
This manual covers the first and only generation of the Dodge Stealth.
Production
Manufacturing Location:
Japan (produced by Mitsubishi Motors)
Production Years:
1990-1996 (global), 1991-1996 (North America as Dodge Stealth)
🏆 Awards & Recognition
Recognitions
Automotive Press:
While not winning specific awards, it was frequently praised by automotive press for its styling, performance capabilities (especially the AWD TT model), and advanced technology, often being compared favorably to more expensive European exotics.
Ratings
Performance Metrics:
0-60 mph times in the low 5-second range for twin-turbo AWD models, demonstrating competitive performance for its era.
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