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Dodge Stealth 1994 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Dodge Model: Stealth Year: 1994 Platform: Mitsubishi MZ-2 Codes Chassis Code: Z16A 👋 Introduction Market Position Positioning: The Dodge Stealth was Dodge's premium sports coupe...
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Dodge Stealth 1994 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Stealth
Year:
1994
Platform:
Mitsubishi MZ-2
Codes
Chassis Code:
Z16A
👋 Introduction
Market Position
Positioning:
The Dodge Stealth was Dodge's premium sports coupe from the early to mid-1990s, a rebadged version of the Mitsubishi 3000GT. It targeted performance-oriented buyers seeking advanced technology and striking design.
Competitive Analysis
Competitors:
Competed against vehicles like the Chevrolet Corvette, Mazda RX-7, Toyota Supra, and Nissan 300ZX.
Key Features
Unique Selling Points:
Available All-Wheel Drive (AWD), All-Wheel Steering (AWS), twin-turbocharged V6 engine option, advanced aerodynamic features (active aero on some trims), and a luxurious interior.
📋 Manual Details
Coverage Areas
All Models:
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All Engines:
true
All Trims:
true
All Transmissions:
true
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Complete engine diagnostics, disassembly, assembly, rebuild procedures, timing, lubrication, cooling system integration.
Transmission Service Repair:
Coverage for both manual and automatic transmissions, including gear train, clutch, torque converter, hydraulic controls, and maintenance.
Brake System:
Front and rear brake system diagnosis, repair, rotor and pad replacement, hydraulic system bleeding, ABS component service.
Electrical System:
Complete electrical system schematics, component testing, diagnosis of lighting, starting, charging, and accessory circuits.
Wiring Diagrams:
Detailed and comprehensive wiring diagrams for all vehicle systems.
Suspension:
Front and rear suspension component replacement, alignment procedures, shock absorber and strut service, steering linkage.
Steering:
Power steering system diagnosis and repair, steering rack and pump service, steering column components.
Cooling System:
Radiator, water pump, thermostat, hoses, fan assembly diagnosis and replacement, coolant specifications.
Fuel Injection Fuel System:
Fuel pump, injectors, pressure regulator, fuel filter replacement, fuel system diagnostics, EFI component testing.
Emission System:
Emission control systems, catalytic converter, EGR system, oxygen sensors, evaporative emission control.
Heater Air Conditional:
HVAC system diagnosis, refrigerant service, blower motor, evaporator, condenser, heater core replacement.
Engine Control System:
ECU diagnostics, sensor testing (MAP, TPS, knock, etc.), actuator control, ignition system management.
Chassis Body:
Body panel removal and installation, frame specifications, chassis component servicing.
Restraint System:
Airbag system diagnosis, SRS component replacement, seatbelt mechanisms.
Interior:
Interior trim panel removal and installation, seating, dashboard components.
Differential Drive:
Front and rear differential service, oil change, seal replacement, AWD system components.
Axle:
Front and rear axle shaft replacement, CV joint service, axle seals.
General Maintenance:
Routine maintenance checks, fluid level checks, filter replacements, belt inspection and replacement.
Troubleshooting:
Systematic troubleshooting guides, common symptom analysis, diagnostic trouble codes (DTCs).
Periodic Lubrication:
Lubrication points and schedules for various vehicle components.
Procedures Included
Repair Procedure Information:
Detailed substeps for all repair procedures.
Notes Cautions Warnings:
Critical safety and procedural information highlighted throughout.
Numbered Instructions:
Step-by-step guidance for every repair.
Illustrations Drawings Photos:
Detailed visuals to guide repairs.
Diagnostics:
Comprehensive diagnostic procedures for all systems.
Disassembly Assembly:
Detailed instructions for component removal and reinstallation.
Cleaning Reinstalling:
Procedures for cleaning components before reassembly.
Technical Depth
Depth:
Professional technician-level detail covering diagnostics, repair, and maintenance.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
Zoom IN/OUT enabled
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type Base:
Naturally Aspirated V6
Engine Displacement Base:
3.0 Liters (2972 cc)
Engine Code Base:
6G72
Horsepower Base:
222 hp @ 6000 rpm
Torque Base:
200 lb-ft @ 4500 rpm
Performance Engine
Engine Type Turbo:
Twin-Turbocharged V6
Engine Displacement Turbo:
3.0 Liters (2972 cc)
Engine Code Turbo:
6G72TT
Horsepower Turbo:
300 hp @ 6000 rpm
Torque Turbo:
307 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Premium Gasoline (91 octane or higher recommended)
🔧 Transmission
Standard
Transmission Type Base:
5-speed Manual
Optional
Transmission Type Optional:
4-speed Automatic with Sport Mode
Features
AWD Option:
Available on Twin-Turbo models, also featured an viscous coupling center differential and electronically controlled clutch pack.
Aws Option:
Available on Twin-Turbo models, with rear-wheel steering system.
📐 Dimensions
Exterior
Length:
182.3 inches (4630 mm)
Width:
70.9 inches (1800 mm)
Height:
49.2 inches (1250 mm)
Wheelbase:
97.2 inches (2470 mm)
Weights
Curb Weight Base:
3,573 lbs (1621 kg)
Curb Weight Turbo:
3,737 lbs (1695 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
Not extensively documented for this specific year and model, typical for its era.
Active Features
ABS:
Standard on all models
Aws:
Optional on Twin-Turbo models (All-Wheel Steering)
Passive Features
Airbags:
Driver and passenger front airbags (SRS)
Seatbelts:
3-point front seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Premium audio systems with amplifiers were available.
Climate Control:
Automatic climate control with digital readouts on higher trims.
Driver Assistance
Active Aero:
Retractable front air dam and rear spoiler that adjusted based on speed for improved aerodynamics. Included on Twin-Turbo models.
Ecs:
Electronic Control Suspension system offered adjustable ride damping (comfort, sport, auto modes). Included on Twin-Turbo models.
Connectivity
Connectivity Features:
Limited by 1994 standards; primarily focused on audio and climate control systems. No integrated Bluetooth or navigation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (synthetic oil recommended).
Engine Coolant Flush:
Every 30,000 miles or 24 months.
Timing Belt Replacement:
Every 60,000 miles or 5 years (critical for interference engines).
Fluid Specifications
Engine Oil Spec:
API SG or higher, SAE 10W-30 or 5W-30 (check manual for specific climate recommendations)
Coolant Spec:
Mitsubishi Diaqueen Super Long Life Coolant (or equivalent long-life ethylene glycol based coolant).
Transmission Fluid Manual:
API GL-4, SAE 75W-90 synthetic gear oil.
Transmission Fluid Automatic:
Mitsubishi Diaqueen ATF SP-III (or equivalent ATF SP-III).
Known Issues
Common Problem 1:
ECS (Electronic Control Suspension) system failure, leading to stiff ride or leaks.
Common Problem 2:
Oil leaks from valve covers or oil pan gaskets.
Common Problem 3:
Active aero system malfunctions (wings not deploying/retracting).
Common Problem 4:
Corrosion on underbody components and fuel lines, especially in rust-prone areas.
Common Problem 5:
Early models of ABS systems could be prone to failure.
📚 Vehicle History
Brand Heritage
Dodge Sports Cars:
Dodge has a history of performance-oriented vehicles, though the Stealth represented a departure with its Japanese engineering origins.
Model Evolution
Stealth Introduction:
Introduced for the 1991 model year as a joint venture with Mitsubishi, based on the Mitsubishi 3000GT.
1994 Updates:
Minor cosmetic updates and potential powertrain refinements, building on the foundation of the earlier models.
Production
Manufacturing Location:
Japan (assembled by Mitsubishi)
Production Years:
1991-1996
🏆 Awards & Recognition
Recognitions
Industry Acknowledgements:
While specific awards for the 1994 Stealth are not widely publicized, its platform (Mitsubishi 3000GT) received acclaim for its technological advancements and performance in automotive publications during its production run.
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