Dodge Stealth Complete Workshop Service Repair Manual 1991

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🏷️ Basic Information Identification Make: Dodge Model: Stealth Generation Code: XG (First Generation) Codes Platform Code: MZ3 (Shared with Mitsubishi 3000GT/GTO) 👋 Introduction Market Position Segment: Performance Grand Tourer /...

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标签: 1991 Car Cars Dodge Stealth

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Stealth

Generation Code:

XG (First Generation)

Codes

Platform Code:

MZ3 (Shared with Mitsubishi 3000GT/GTO)

👋 Introduction

Market Position

Segment:

Performance Grand Tourer / Sports Car

Competitive Analysis

Competitors:

Mitsubishi 3000GT/GTO, Toyota Supra, Nissan 300ZX, Chevrolet Corvette

Key Features

Design Basis:

Based on the Mitsubishi 3000GT platform, offering a unique Dodge-styled alternative with distinct interior and exterior elements.

Performance Variants:

Available in base and the more potent 'RT' trims, often featuring advanced aerodynamic and powertrain technologies.

Manual Value Proposition

Target Audience:

Dodge Stealth owners, independent repair shops, automotive enthusiasts seeking in-depth technical knowledge.

Benefits:

Empowers owners to perform maintenance and repairs confidently, reduces reliance on dealership service, preserves vehicle value through proper upkeep.

📋 Manual Details

Coverage Areas

Years Covered:

1991, 1992, 1993, 1994

Models Covered:

All Dodge Stealth models and trims

Page Count

Estimated Pages:

Extensive (typically 1000+ pages for a complete workshop manual)

Manual Type

Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, overhaul, and repair of V6 engines (6G72 SOHC and DOHC variants)

Engine Control System:

ECU, sensors, actuators, emissions controls, OBD-I troubleshooting

Mechanical:

Engine mechanical components, timing belt service, lubrication, cooling system

Fuel Service:

Fuel injection system, fuel pump, injectors, fuel pressure testing, fuel filter replacement

Emission Control:

Emission control systems, catalytic converter, EGR, EVAP, diagnostic procedures

Intake Exhaust Cooling:

Intake manifold, exhaust system, radiator, cooling fan, thermostat

Lube:

Engine oil and filter change procedures, oil pressure testing, oil pump

Ignition Starting Charging:

Ignition system components (spark plugs, coils, distributors), starting motor, alternator, battery service

Automatic Transmission:

Maintenance, repair, and overhaul of the F4A51 automatic transmission

Clutch:

Clutch system diagnostics, replacement procedures (for manual transmission models)

Manual Transmission:

Maintenance, repair, and overhaul of manual gearboxes (e.g., KM132, KM212)

Transfer Propeller Shaft:

Four-wheel-drive system components, transfer case service, driveshaft maintenance

Drive Shaft:

CV joints, axle shafts, differential service

Differential:

Front and rear differential maintenance and repair

Axle Suspension:

Front and rear suspension components, alignment procedures, shock absorbers, struts

Tire Wheel:

Tire pressure recommendations, wheel balancing, wheel alignment specifications

Brake Control:

ABS system diagnostics and repair, brake fluid service

Brake:

Brake system components (discs, pads, calipers, lines), hydraulic system, bleeding procedures

Parking Brake:

Parking brake system adjustment and repair

Steering Column:

Steering column assembly, ignition switch, tilt/telescope mechanisms

Power Steering:

Power steering system components, fluid type, pump, rack and pinion

Air Condition:

HVAC system, refrigerant handling, diagnosis, compressor, A/C performance testing

Supplemental Restraint System:

SRS airbag system diagnosis and service, sensor replacement

Seat Belt:

Seat belt system inspection and repair

Engine Immobilizer:

Immobilizer system diagnosis and troubleshooting

Cruise Control:

Cruise control system diagnosis and repair

Wiper Washer:

Wiper and washer system components and repair

Door Lock:

Power door lock system diagnosis and repair

Meter Audio Visual:

Instrument cluster, gauges, audio system troubleshooting

Horn:

Horn system inspection and repair

Windshield Glass Mirror:

Windshield replacement, glass care, mirror adjustment and repair

Instrument Panel:

Instrument panel removal and installation, lighting

Seat:

Seat adjustment mechanisms, upholstery repair

Engine Hood Door:

Hood latch, hinges, door latches, hinges, power window regulators

Exterior Interior:

Body panels, trim, interior panels, weatherstripping

Electrical:

Complete electrical system diagnosis, component testing, troubleshooting guides

Multiplex Can Communication:

Multiplex integrated control system (MACS) and CAN bus communication system diagnosis (if applicable to later models in the range)

Procedures Included

Maintenance:

Scheduled maintenance, fluid checks, filter replacements, inspections

Diagnostics:

Troubleshooting guides for all major systems, symptom-based diagnostics

Repair:

Step-by-step repair instructions for all vehicle components and systems

Rebuild:

Complete engine and transmission overhaul procedures

Installation:

Component replacement and installation procedures

Technical Depth

Depth:

Factory-level, comprehensive, covering all repairs from basic maintenance to complex diagnostics and major component overhauls.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

High-resolution, printable pages, with ability to enlarge diagrams.

Binding Type

Binding:

Digital (N/A - electronic format)

Paper Type

Paper Quality:

N/A (digital format, but implies high detail suitable for printing on standard paper).

⚙️ Engine Specifications

Primary Engine

Engine Code And Type:

6G72: 3.0L V6 SOHC (Base) and 3.0L V6 DOHC Twin-Turbocharged (RT Turbo/VR-4 equivalent)

Performance

Horsepower Base:

Approximately 222 hp @ 6000 rpm

Horsepower Turbo:

Approximately 300 hp @ 6000 rpm

Torque Base:

Approximately 250 lb-ft @ 4800 rpm

Torque Turbo:

Approximately 307 lb-ft @ 2500 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Recommended Fuel:

Premium Unleaded Gasoline (91 octane or higher for turbo models)

Timing

Timing Belt Replacement Interval:

Recommended every 60,000 miles or 4 years, whichever comes first. Critical for DOHC engines.

🔧 Transmission

Standard

Base Transmission:

5-speed Manual Transmission (KM132 or similar)

Optional

Automatic Transmission:

4-speed Automatic Transmission (F4A51 or similar)

Features

All Wheel Drive:

Available on RT (equivalent to VR-4) models, often with advanced electronically controlled viscous coupling or similar AWD system.

📐 Dimensions

Exterior

Wheelbase:

Approximately 97.2 inches

Length:

Approximately 178.7 inches

Width:

Approximately 70.7 inches

Height:

Approximately 48.3 inches

Weights

Curb Weight:

Approximately 3300-3700 lbs, depending on model and drivetrain.

🛡️ Safety Features

Ratings

NHTSA Ratings:

Specific NHTSA ratings for this model year are often difficult to find, but generally reflect safety standards of the early 1990s.

Active Features

Anti-lock Braking System (ABS) standard on most models, especially RT variants.

Active aerodynamic systems and all-wheel steering were features on some higher-end Mitsubishi counterparts, may apply to certain Stealth trims.

Passive Features

Airbags:

Driver and passenger airbags standard.

Seat Belts:

Three-point seat belts with pretensioners.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM cassette stereo with optional CD player. Amplified systems were available.

Driver Assistance

Some advanced models featured All-Wheel Steering (AWS), a significant technological feature for the era.

Connectivity

ECU Communication:

OBD-I diagnostic port, requiring specific scan tools for detailed diagnosis.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 - 5,000 miles or 6 months, depending on driving conditions.

Spark Plug Replacement:

Typically around 60,000 miles, depending on plug type.

Transmission Fluid Change:

Every 30,000 - 50,000 miles for automatic transmissions; check manual for manual transmission fluid intervals.

Fluid Specifications

Engine Oil:

API SG or higher, SAE 10W-30 or 5W-30 recommended (check owner's manual for specific viscosity based on temperature).

Coolant:

Ethylene Glycol-based coolant (e.g., Mopar or equivalent).

Brake Fluid:

DOT 3.

Power Steering Fluid:

ATF Dexron II or equivalent.

Known Issues

Timing Belt Failure:

Critical failure point if not replaced on schedule, especially on DOHC engines due to interference design.

Active Aero Failure:

Spoilers and active aero components can malfunction due to electrical or mechanical issues.

Transfer Case Issues:

Potential wear or failure in AWD systems on higher-mileage vehicles.

Electrical Gremlins:

Age-related electrical issues can affect various systems, especially with multiplexed controls.

📚 Vehicle History

Brand Heritage

Dodge Performance History:

Dodge's foray into the Japanese-designed sports car market, aiming to compete with established imports.

Model Evolution

Development Basis:

Rebadged and slightly restyled version of the Mitsubishi 3000GT (and GTO in Japan).

Production

Manufacturing Location:

Japan (produced by Mitsubishi)

Production Years:

1991-1996

🏆 Awards & Recognition

Recognitions

Automotive Press:

While not always topping comparison tests, it was recognized for its stylish design and aggressive pricing compared to direct Japanese competitors.