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Dodge Stratus 2001 2002 2003 2004 2005 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Stratus Model Years Covered: 2001, 2002, 2003, 2004, 2005, 2006 Codes Platform Code: Chrysler JS (Global) 👋 Introduction Market Position Segment: Mid-size sedan,...
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Dodge Stratus 2001 2002 2003 2004 2005 2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Stratus
Model Years Covered:
2001, 2002, 2003, 2004, 2005, 2006
Codes
Platform Code:
Chrysler JS (Global)
👋 Introduction
Market Position
Segment:
Mid-size sedan, known for value and practicality within the Dodge lineup.
Competitive Analysis
Competitors:
Competed against vehicles like the Toyota Camry, Honda Accord, Ford Fusion, Chevrolet Malibu.
Key Features
Appeal:
Offered a balance of comfort, fuel efficiency, and accessible pricing.
📋 Manual Details
Coverage Areas
All Systems:
Comprehensive coverage across all major vehicle systems
Page Count
Total Pages:
1771
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, component testing, diagnostics, repair procedures for all gasoline engines.
Engine Management:
Fuel injection systems (MPI), ignition systems, emission control systems, engine control module (ECM) diagnostics and repair.
Transmission Manual:
Manual transmission overhaul, clutch service, gearshift linkage adjustments.
Transmission Automatic:
Automatic transmission overhaul, torque converter service, valve body diagnostics, electronic control unit (ECU) integration.
Drivetrain:
Front-wheel drive axle shafts, CV joints, differential service.
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, control arms, ball joints, wheel bearing replacement.
Steering:
Power steering system diagnosis, pump and rack and pinion replacement, steering column service.
Brakes:
Front and rear brake systems, disc brake pad and rotor replacement, caliper service, brake fluid flush, ABS system diagnosis and repair.
Electrical System:
Battery, starting system, charging system (alternator), lighting systems, horn, wipers, power windows, door locks.
HVAC:
Heating, ventilation, and air conditioning system diagnosis, component replacement (compressor, evaporator, condenser), refrigerant handling.
Body And Frame:
Body panel repair, door mechanisms, hood and trunk latches, exterior trim, interior trim removal and installation.
Dashboard And Instruments:
Instrument cluster removal and repair, gauge diagnostics, warning lights.
Safety Systems
Airbags:
Airbag system diagnostics, SRS module replacement, airbag component replacement.
Procedures Included
Routine Maintenance:
Oil change intervals, filter replacement (oil, air, cabin), spark plug replacement, fluid level checks and top-offs.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting for common drivability and electrical issues.
Repair And Rebuild:
Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), diagnostic procedures for electronic control units, sensor testing.
Specifications:
Torque specifications for critical fasteners, electrical specifications, diagnostic data.
Technical Depth
Depth:
Extensive technical detail suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF for clear readability and easy navigation.
Print Quality
Printability:
Printable pages allow for physical reference in a workshop environment.
Binding Type
Binding:
N/A (Digital PDF Format)
Paper Type
Paper:
N/A (Digital PDF Format)
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.0L I4 (SOHC 16V)
Engine 1 Power:
132 hp @ 6000 rpm
Engine 1 Torque:
131 lb-ft @ 4500 rpm
Engine 2:
2.4L I4 (DOHC 16V)
Engine 2 Power:
150 hp @ 5800 rpm
Engine 2 Torque:
162 lb-ft @ 4000 rpm
Engine 3:
2.7L V6 (SOHC 24V)
Engine 3 Power:
180 hp @ 5800 rpm
Engine 3 Torque:
190 lb-ft @ 4000 rpm
Performance
Engine Options:
2.0L 4-cylinder, 2.4L 4-cylinder, 2.7L V6 (depending on trim and year).
Fuel System
Type:
Electronic Multi-Point Fuel Injection (MPI)
🔧 Transmission
Standard
Transmission 1:
5-speed Manual Transmission
Optional
Transmission 2:
4-speed Automatic Transmission (41TE/42LE family)
Features
Automatic Features:
Selectable 'AutoStick' manual shifting mode on some later models.
📐 Dimensions
Exterior
Length:
Approx. 191.5 inches
Width:
Approx. 71.4 inches
Height:
Approx. 55.5 inches
Wheelbase:
Approx. 108.0 inches
Interior
Passenger Volume:
Approx. 99.1 cubic feet
Cargo
Trunk Volume:
Approx. 15.1 cubic feet
Weights
Curb Weight:
Approx. 3100-3400 lbs (Varies by engine and trim)
🛡️ Safety Features
Ratings
NHTSA Front Crash:
Good (for frontal impact, 2001-2003 models, varies slightly by year and equipment)
IIHS Side Impact:
Acceptable (for side impact, varies by year and equipment)
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most models, optional on some early trims.
Passive Features
Airbags:
Driver and front passenger airbags standard. Optional side-impact airbags on select trims.
Seatbelts:
Three-point front and rear seat belts, pretensioners.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player. Optional premium audio systems available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control on most models.
Connectivity
Power Accessories:
Power windows, power door locks, and remote keyless entry were common features.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 - 7,500 miles or 3-6 months, depending on oil type and driving conditions (refer to manual for specific recommendations).
Air Filter:
Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles under severe conditions.
Spark Plugs:
2.0L/2.4L I4: Platinum-tipped (e.g., Champion RE10PLP4) every 60,000-100,000 miles. 2.7L V6: Platinum-tipped (e.g., Champion RE10PLP4) every 60,000-100,000 miles. Always consult manual for specific plug type and interval.
Transmission Fluid:
Automatic: Check every 15,000 miles. Change fluid and filter every 30,000-60,000 miles depending on driving. Manual: Inspect fluid level periodically, change as per severe service schedule.
Fluid Specifications
Engine Oil:
SAE 5W-30 or 10W-30 API certified (refer to manual for viscosity based on temperature and specific engine).
Coolant:
Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant or equivalent (e.g., green ethylene glycol based) with distilled water in a 50/50 mix.
Brake Fluid:
DOT 3.
Power Steering Fluid:
ATF+4 (Automatic Transmission Fluid Type 9602) or equivalent specified by Mopar.
Transmission Fluid Automatic:
ATF+4 (Automatic Transmission Fluid Type 9602).
Transmission Fluid Manual:
API GL-4, SAE 75W-90 synthetic gear lubricant (refer to manual for exact specification).
Known Issues
Engine Mounts:
Premature wear of engine and transmission mounts, leading to vibration and clunking noises.
Automatic Transmission:
Transmission solenoid issues, torque converter shudder, and internal wear can occur, especially with mileage.
Suspension Components:
Wear in ball joints, tie rod ends, and sway bar links can lead to steering looseness and noise.
HVAC Blend Door:
Actuator failure for HVAC blend doors, resulting in improper temperature control or air direction.
Power Window Motors:
Failure of power window regulator motors and switches.
📚 Vehicle History
Brand Heritage
Brand:
Dodge, an American automotive marque with a long history of performance and innovation.
Model Evolution
Generation:
Second generation (1998-2006), based on the Chrysler JS platform. This period saw significant updates and refinements.
Production
Manufacturing Location:
Belvidere Assembly Plant, Belvidere, Illinois, USA.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received 'Good' ratings in frontal crash tests from the IIHS and NHTSA for many years within its production run, indicating a solid safety structure.
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