Engine Mechanical:
Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valve train, timing systems, lubrication, cooling systems.
Engine Performance:
Fuel system (injection, pumps, injectors), ignition system, emission control systems, turbocharger (if applicable).
Transmission:
Automatic Transmission (e.g., 41TE) and Manual Transmission (if applicable) service, overhaul, adjustments, torque converter, valve body, shifting mechanisms, fluid specifications.
Drivetrain:
Front-wheel drive system, CV joints, axles, differentials (integral to transmission).
Brakes:
Hydraulic system, master cylinder, brake lines, calipers, pads, rotors, parking brake, ABS system (if equipped).
Steering:
Power steering system, pump, rack and pinion, steering column, linkages, alignment specifications.
Suspension:
Front and rear suspension components, struts, shocks, control arms, ball joints, bushings, sway bars, ride height, alignment.
Electrical System:
Battery, charging system (alternator), starting system (starter), lighting, fuses, relays, wiring diagrams, grounds, power distribution.
Body And Chassis:
Body panels, doors, hoods, trunks, interior trim, glass, sealing, structural components, corrosion protection.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, components, refrigerants, diagnostics, operation.
Interior Systems:
Seats, seatbelts, airbags (SRS), dashboard, instrument panel, interior lighting, power accessories (windows, locks).
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement.
Troubleshooting:
Diagnostic flowcharts, symptom-based diagnosis, common problems and solutions, error code interpretation.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation of all major systems.
Diagnostics:
On-Board Diagnostics (OBD-II) information, sensor testing, actuator testing, electrical circuit testing.
Specifications And Tolerances:
Torque specifications, clearances, fluid capacities, alignment angles, engine timing settings.
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to major component overhaul and complex electrical diagnostics. Suitable for professional technicians and advanced DIYers.
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (with synthetic oil). Every 3,750 miles or 3 months with conventional oil or severe driving conditions.
Engine Air Filter Replacement:
Every 30,000 miles or 24 months.
Cabin Air Filter Replacement:
If equipped, typically every 15,000-30,000 miles.
Spark Plug Replacement:
Every 100,000 miles (Iridium tipped plugs, if applicable). Check manual for specific recommendations based on plug type.
Transmission Fluid Change:
Every 60,000 miles (or as per severe service schedule).
Engine Oil Specification:
SAE 5W-30 (API Service SG, SH, or SJ)
Engine Oil Capacity:
4.5 quarts (4.3 L) with filter (2.0L and 2.4L)
Coolant Specification:
Chrysler/Mopar Antifreeze/Coolant (HOAT) or equivalent, typically a 50/50 mix with distilled water.
Transmission Fluid Specification:
ATF+4 (for 41TE transmission, previously ATF+3 was specified for earlier models, verify specific requirement in manual)
Power Steering Fluid:
Mopar Power Steering Fluid or Dexron III ATF
Common Problems:
Premature wear of front suspension components (ball joints, tie rod ends), EGR valve issues, radiator leaks, minor electrical glitches, transmission solenoid issues (on some units).
Recall Information:
Refer to the manual or NHTSA database for any safety recalls applicable to the 1997 model year.