🏷️ Basic Information

Make:

Dodge

Model:

SX 2.0

Generation:

First Generation (PG)

Production Years Covered:

2002, 2003, 2004, 2005

👋 Introduction

Positioning:

Essential resource for owners and independent repair shops seeking dealership-level service information.

Comparison:

Provides vehicle-specific data, distinguishing it from generic repair guides.

Illustrations Diagrams:

Includes numerous diagrams and illustrations to clarify repair procedures.

Step By Step Instructions:

Features clear, step-by-step instructions for ease of use.

Cost Savings:

Enables DIY repairs, leading to significant savings on maintenance and repair costs.

Informed Discussion:

Empowers owners to understand and discuss repair needs knowledgeably with technicians.

📋 Manual Details

Primary Coverage:

Service, Repair, Workshop

Estimated Page Count:

Comprehensive (typically 1000+ pages for this level of detail, though specific count not provided)

Type:

Service and Repair Workshop Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Detailed disassembly, assembly, inspection, and repair of engine components (e.g., cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system).

Engine Electrical:

Ignition system, starting system, charging system, sensor diagnostics, ECU (Engine Control Unit) functions.

Emission Control:

Diagnosis and repair of emissions-related components, catalytic converter, EGR system, evaporative emission control system.

Fuel System:

Fuel injection system, fuel pump, fuel injectors, fuel pressure regulator, fuel filter replacement, fuel tank service.

Clutch System:

Clutch disc, pressure plate, release bearing, hydraulic clutch system service and repair.

Manual Transaxle:

Internal component repair, gear synchonizers, shift forks, bearing replacement, fluid specifications and change intervals.

Automatic Transaxle:

Transmission fluid service, valve body diagnosis, torque converter replacement, internal component repair procedures, shift control systems.

Driveshaft Axle:

CV joint service, driveshaft balancing, axle shaft inspection and replacement, differential service.

Suspension System:

Struts, shock absorbers, control arms, ball joints, wheel bearings, steering knuckle, alignment specifications.

Steering System:

Power steering pump, steering gear/rack and pinion, tie rod ends, steering column components, alignment procedures.

Restraint System:

Airbag system diagnosis and service, seat belt mechanisms, SRS (Supplemental Restraint System) component replacement precautions.

Brake System:

Brake pad replacement, rotor resurfacing/replacement, caliper service, hydraulic brake lines, ABS (Anti-lock Braking System) diagnosis, brake fluid specifications.

Body Interior Exterior:

Panel replacement, door mechanisms, interior trim removal and installation, glass replacement, sealant and weatherstripping.

Body Electrical:

Lighting systems, power windows, power locks, mirrors, wipers, horn, fuses, relays, wiring harness diagrams.

HVAC System:

Heater core, air conditioning compressor, refrigerant service, blower motor, climate control panel diagnosis.

Troubleshooting:

Systematic diagnostic procedures for common and complex issues across all vehicle systems.

Maintenance:

Oil changes, fluid checks and replacements, filter changes, spark plug replacement, belt inspection and replacement.

Repair:

Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.

Diagnostics:

Diagnostic trouble codes (DTCs) interpretation, sensor testing, actuator testing, using diagnostic tools.

Wiring Schematics:

Complete and detailed wiring diagrams for all electrical systems, aiding in troubleshooting and repair.

Depth:

Comprehensive, covering from basic maintenance to advanced diagnostics and major component overhauls.

Target Audience:

Professional mechanics, DIY enthusiasts with basic to intermediate mechanical skills.

📊 Manual Specifications

File Type:

PDF

Printability:

Fully printable, allowing users to print specific sections as needed.

Binding Type:

Digital (PDF) - no physical binding

Paper Type:

N/A (Digital File)

⚙️ Engine Specifications

Engine Code:

DOHC 2.0L (4G63/4G63T variants of Mitsubishi origin are common for this platform)

Estimated Horsepower:

Approximately 130-140 hp (depending on specific market/variant, non-turbo).

Estimated Torque:

Approximately 130-140 lb-ft (depending on specific market/variant, non-turbo).

Fuel Delivery:

Multi-point fuel injection (MPI).

Bore X Stroke:

Specifications available within the manual, typical for 4G6x engines.

Compression Ratio:

Specifications available within the manual.

Valve Actuation:

Dual Overhead Camshafts (DOHC) with timing belt or chain depending on specific 4G6x variant.

🔧 Transmission

Type:

5-speed Manual Transaxle

Type:

4-speed Automatic Transaxle

Fluid Type Manual:

Manual transmission fluid (MTF) meeting specific GL-4 or GL-5 specifications, as detailed in the manual.

Fluid Type Automatic:

ATF (Automatic Transmission Fluid) - specific type (e.g., Dexron III/VI) as per manufacturer's recommendation.

📐 Dimensions

Body Style:

Compact Hatchback (often referred to as a 5-door hatchback).

Wheelbase:

Approximately 100-101 inches (exact figure provided in manual).

Curb Weight:

Approximately 2700-2900 lbs (depending on transmission and options).

🛡️ Safety Features

NHTSA Front Crash Test:

The SX 2.0 platform (shared with Mitsubishi Lancer) generally received good ratings, specific ratings for Dodge SX 2.0 would be detailed if available in official NHTSA records.

ABS:

Available Anti-lock Braking System (ABS) on some trims.

Airbags:

Front airbags standard; side airbags may have been optional.

Seat Belts:

Front and rear seat belts, with pretensioners on front seats.

💡 Technology Features

Audio System:

Basic AM/FM/CD audio systems, possibly with optional premium sound. Manual covers head unit and speaker removal/installation.

Cruise Control:

Available on higher trim levels. Manual covers system operation and troubleshooting.

Power Accessories:

Power windows, power door locks, power mirrors common on most trims.

🔧 Maintenance

Oil Change:

Typically every 3,000-5,000 miles or 3-6 months (refer to manual for precise interval based on driving conditions).

Engine Oil Filter:

Replace with every oil change.

Spark Plugs:

Intervals vary by plug type (e.g., platinum, iridium), typically between 30,000-100,000 miles. Manual will specify recommended type and interval.

Timing Belt:

Critical component; replacement interval typically 60,000-90,000 miles or 5-7 years. Failure can cause severe engine damage. Manual will provide exact specification.

Engine Oil:

Typically 5W-30 or 10W-30 viscosity grade, API certified. Manual will confirm exact specification.

Coolant:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Manual will specify type and capacity.

Brake Fluid:

DOT 3 or DOT 4 brake fluid. Manual will specify type and bleed procedures.

Common Problems:

Some common issues reported for this platform include minor electrical gremlins, suspension wear (bushings, ball joints), and potential for intake manifold gaskets to leak on some engine variants. Detailed diagnostics in the manual are crucial.

Check Engine Light:

Often related to O2 sensors, EVAP system leaks, or ignition system faults. Manual provides diagnostic flowcharts.

📚 Vehicle History

Dodge History:

Dodge, as a division of Chrysler, has a long history in the American automotive market, often offering sportier or more performance-oriented variants.

Platform Sharing:

The Dodge SX 2.0 is a rebadged version of the Mitsubishi Lancer (CJ/CK generation). This platform sharing was common under the DaimlerChrysler era.

Manufacturing Location:

Primarily manufactured by Mitsubishi Motors Corporation (e.g., in Japan or North America) for sale as a Dodge.

🏆 Awards & Recognition

Industry Recognition:

While specific awards for the Dodge SX 2.0 model itself are not prominently documented, the Mitsubishi Lancer platform it's based on has received positive reviews for its value and reliability in various markets.