Dodge SX 2.0 2004 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Dodge Model: SX 2.0 Year: 2004 Global Model Designation: SX 2.0 Generation Generation Identifier: First Generation (2003-2006) Codes Platform: Chrysler/Dodge PT platform (shared with PT...

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标签: 2004 Car Cars Dodge SX SX 2.0

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

SX 2.0

Year:

Global Model Designation:

SX 2.0

Generation

Generation Identifier:

First Generation (2003-2006)

Codes

Platform:

Chrysler/Dodge PT platform (shared with PT Cruiser)

👋 Introduction

Market Position

Target Audience:

DIY mechanics, home repair enthusiasts, and professional automotive technicians.

Competitive Analysis

Manual Type Advantage:

Factory-level information, often superior to generic third-party manuals or condensed versions.

Key Features

Value Proposition:

Enables significant savings on repair bills through self-service and informed maintenance.

Preparedness:

Provides the resources to be prepared for any inevitable maintenance or repair needs.

Digital Format Benefit:

Cleanliness (no dirty hands), instant access, and ability to print specific sections, reducing wear on the master document.

📋 Manual Details

Coverage Areas

Vehicle Coverage:

All Dodge SX 2.0 2004 Models/Engines/Trim/Transmissions Types

Page Count

Estimated Page Count:

Hundreds (typical workshop manuals range from 800-1500 pages)

Manual Type

Type:

Workshop Repair and Service Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Service Repair:

Comprehensive diagnosis, repair, disassembly, and assembly procedures for the primary engine(s) fitted to the SX 2.0.

Transmission Service Repair:

Detailed procedures for manual and/or automatic transmission servicing, repair, and overhaul.

Brake System:

Diagnosis and repair of ABS, hydraulic components, pads, rotors, calipers, and parking brake.

Wiring Diagram:

Complete electrical wiring diagrams for all vehicle systems.

Electrical System:

Troubleshooting and repair of starter, alternator, battery, lighting, accessories, and other electrical components.

Suspension:

Repair and alignment procedures for front and rear suspension components.

Steering:

Diagnosis and repair of power steering system, steering column, and linkage.

Cooling System:

Maintenance and repair of radiator, coolant, water pump, thermostat, and cooling fans.

Fuel Injection Fuel System:

Service and troubleshooting for fuel pump, injectors, fuel lines, and fuel tank.

Emission System:

Diagnosis and repair of emissions control components and systems.

Heater Air Conditioner:

Service and repair of HVAC system, including climate control and refrigerant handling.

Engine Control System:

Diagnostic procedures for the Powertrain Control Module (PCM) and related sensors/actuators.

Chassis Body:

Body repair, structural information, and chassis component servicing.

Restraint System:

Service and diagnosis of airbags, seatbelts, and associated SRS components.

Interior:

Information related to interior trim, seats, and dashboard components.

Differential Drive:

Service and repair of drivetrain components, including differentials.

Axle:

Repair and maintenance of front and rear axles.

General Maintenance:

Routine maintenance procedures, checks, and fluid changes.

Troubleshooting:

Systematic diagnostic procedures for common and complex vehicle issues.

Periodic Lubrication:

Schedule and specifications for lubrication points.

Procedures Included

Repair Procedure Format:

Detailed substeps, numbered instructions, and step-by-step guidance.

Diagnostic Procedures:

Comprehensive diagnostic information for all vehicle systems.

Maintenance Procedures:

Guidance on scheduled maintenance, fluid checks, and component replacement.

Disassembly Assembly:

Detailed instructions for taking apart and reassembling vehicle components.

Electrical Troubleshooting:

Combined troubleshooting and electrical service procedures with wiring diagrams.

Torque Specifications:

Essential torque values for critical fasteners and components.

Technical Depth

Depth Of Information:

Professional technician level, covering everything from basic maintenance to complete engine and transmission rebuilds.

Illustrations Diagrams:

Hundreds of detailed diagrams, drawings, and photos with enlarged insets for part identification.

Critical Information:

Includes notes, cautions, and warnings for critical repair steps.

User Guidance:

Easy-to-follow directions, including required tools.

📊 Manual Specifications

File Format

Format Details:

PDF file format.

Print Quality

Printability:

Full printable specifications, allowing users to print specific sections as needed.

Zoom Functionality:

Zoom IN/OUT capability for detailed viewing of diagrams and text.

Binding Type

Binding Type:

N/A (Digital Download - PDF)

Paper Type

Paper Type:

N/A (Digital Download - PDF)

Delivery Method

Delivery Type:

Instant Download

Software Requirements

Reader Requirement:

Adobe PDF Reader

Extraction Requirement:

WinZip (or equivalent archive utility)

Compatibility

Operating Systems:

Compatible with All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Code Or Type:

2.0L DOHC Inline-4 (likely GEMA family engine, shared with Mitsubishi)

Performance

Horsepower Estimate:

Approximately 134 hp (exact figures may vary by market)

Torque Estimate:

Approximately 132 lb-ft (exact figures may vary by market)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Management

Powertrain Control Module (PCM)

🔧 Transmission

Standard

Transmission Type Standard:

Likely a 5-speed Manual Transmission

Optional

Transmission Type Optional:

Likely a 4-speed Automatic Transmission

Features

Gear Ratio Information:

Detailed gear ratios for both manual and automatic transmissions will be available in the manual.

Fluid Specifications:

Specific Automatic Transmission Fluid (ATF) and Manual Transmission Fluid (MTF) types and capacities.

📐 Dimensions

Exterior

Body Style:

Compact Hatchback

Wheelbase:

Approx. 101.4 inches (2576 mm) - based on PT Cruiser platform

Overall Length:

Approx. 168.9 inches (4300 mm) - based on PT Cruiser platform

Weights

Curb Weight:

Approx. 2800-3000 lbs (depending on transmission and options)

🛡️ Safety Features

Ratings

Crash Test Results:

Refer to NHTSA or IIHS for specific 2004 Dodge SX 2.0 crash test ratings. Manual will cover SRS system diagnostics.

Active Features

Anti Lock Brakes:

ABS likely standard or optional, covered in brake system section.

Passive Features

Airbags:

Front airbags standard. Side airbags may be optional. Covered in Restraint System.

Seatbelts:

Front and rear seatbelt systems, with pre-tensioners. Covered in Restraint System.

💡 Technology Features

Infotainment

Audio System:

Factory radio/CD player. Manual details electrical connections and speaker diagnostics.

Driver Assistance

Cruise Control:

Likely available, system diagnostics covered.

Connectivity

Diagnostic Ports:

OBD-II port for engine diagnostics, covered in the electrical and engine control sections.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-7,500 miles or 6 months, with specific guidance in the manual.

Transmission Fluid Change:

Recommended every 30,000-60,000 miles, with detailed instructions in the manual.

Fluid Specifications

Engine Oil Type:

Likely SAE 5W-30 synthetic blend or full synthetic, refer to manual for exact API classification.

Coolant Type:

Typically HOAT (Hybrid Organic Acid Technology) coolant, Mopar OAT or equivalent.

Known Issues

Common Wear Items:

Potential for suspension component wear (bushings, struts), exhaust system issues, and minor electrical gremlins, all addressable with this manual.

Engine Oil Consumption:

Some GEMA engines can exhibit higher than average oil consumption; manual provides checks and troubleshooting.

📚 Vehicle History

Brand Heritage

Dodge Brand:

Dodge, a long-standing American automotive brand known for performance and muscle cars, also produced practical and stylish compact vehicles.

Model Evolution

Dodge Sx 2.0 Positioning:

The SX 2.0 was Dodge's offering in the competitive compact hatchback segment, often positioned as a stylish and affordable option.

Production

Manufacturing Platform:

Based on the global Chrysler/Dodge PT platform, allowing for shared components and manufacturing efficiencies.

Production Years:

First generation produced roughly from 2003 to 2006.