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Dodge SX 2.0 1999 Workshop Service Manual for Repair

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$17.99
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🏷️ Basic Information Identification Make: Dodge Model: SX 2.0 Year: 1999 Market Segment: Compact Car Codes Platform Code: Not explicitly stated, but likely related to Chrysler's PL platform for compacts...
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类型: Car
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Dodge SX 2.0 1999 Workshop Service Manual for RepairDodge SX 2.0 1999 Workshop Service Manual for RepairDodge SX 2.0 1999 Workshop Service Manual for RepairDodge SX 2.0 1999 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Dodge
Model:
SX 2.0
Year:
1999
Market Segment:
Compact Car
Codes
Platform Code:
Not explicitly stated, but likely related to Chrysler's PL platform for compacts of the era.
👋 Introduction
Market Position
Positioning:
The Dodge SX 2.0 was positioned as a sporty, value-oriented compact car, aiming to capture a younger demographic or those seeking a more engaging driving experience than typical economy cars of the era.
Competitive Analysis
Competitors:
Competed against vehicles like the Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, and Hyundai Elantra. Its unique styling and Dodge branding differentiated it.
Key Features
Driving Dynamics:
Often praised for its relatively agile handling and responsive steering for its class, often attributed to its European underpinnings (shared with Mitsubishi). The 'SX 2.0' designation implies a focus on performance or sportiness.
Styling:
Distinctive, somewhat aggressive styling for a compact car, which was a key selling point for Dodge at the time.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Secondary Coverage:
Potentially other markets where the SX 2.0 was sold, though the primary focus is likely North America given the 'SX 2.0' designation which was a Dodge specific model name.
Page Count
Estimated Page Count:
Approximately 800-1200 pages (typical for comprehensive workshop manuals).
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Likely a printed manual or a digital PDF (given the context of a sales business).
📖 Manual Coverage
Systems Covered
Engine:
Full engine diagnostics, disassembly, assembly, repair, tuning, and component specifications (e.g., cylinder head, pistons, crankshaft, camshafts).
Transmission:
Repair and overhaul procedures for both automatic and manual transmissions, including torque converter, clutch, gearsets, and hydraulic controls.
Drivetrain:
Front-wheel drive axle shafts, CV joints, differential, and related components.
Suspension:
Front and rear suspension systems, including struts, springs, control arms, ball joints, bushings, sway bars, and alignment specifications.
Steering:
Power steering system, steering rack, tie rods, power steering pump, fluid type and capacity, and troubleshooting.
Brakes:
Front and rear brake systems (disc/drum or disc/disc), ABS, hydraulic lines, master cylinder, calipers, brake pads, rotors, parking brake, and bleeding procedures.
Electrical System:
Battery, charging system (alternator), starting system (starter), ignition system, lighting (headlights, taillights, interior), horn, wipers, power windows, power locks, and body control modules.
Fuel System:
Fuel pump, fuel injectors, fuel filter, fuel pressure regulator, evaporative emission control (EVAP) system, and fuel tank.
Cooling System:
Radiator, fan, water pump, thermostat, coolant types and capacities, hoses, and heater core.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, pipes, and emission control components.
HVAC:
Air conditioning system (refrigerant type, capacity, service), heating system, blower motor, climate controls, and cabin air filter.
Body And Frame:
Body panel removal and installation, door mechanisms, hood, trunk, bumpers, glass, interior trim, and basic structural information.
Diagnostics:
Diagnostic trouble codes (DTCs), scan tool usage, component testing, and troubleshooting flowcharts for various systems.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, tire rotation, brake inspection, fluid checks and top-offs.
Scheduled Maintenance:
Detailed service intervals for all major components and fluids as recommended by the manufacturer.
Component Replacement:
Step-by-step instructions for replacing virtually all serviceable parts, from minor sensors to major engine and transmission components.
Troubleshooting:
Systematic diagnostic procedures to identify and resolve common and uncommon problems.
Rebuilding Procedures:
Detailed guides for the complete disassembly, inspection, repair, and reassembly of major components like engines and transmissions.
Torque Specifications:
Accurate torque values for all fasteners to ensure proper assembly and prevent damage.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, crucial for electrical troubleshooting.
Special Tools:
Identification of any special tools required for specific repairs or diagnostics.
Technical Depth
Depth:
Comprehensive (Level 3 - Full Workshop Manual).
Diagnostic Capability:
Advanced diagnostics, including the use of OBD-II scanners and interpretation of sensor data.
Repair Scope:
Covers everything from basic fluid changes to complete engine and transmission overhauls, and complex electrical system repairs.
📊 Manual Specifications
File Format
Digital Format Details:
If PDF, expect high-resolution scans of original pages, potentially searchable text, bookmarks for navigation, and printable pages.
Print Quality
Print Quality Details:
Original factory print quality or high-quality reproduction, with clear text and legible diagrams.
Binding Type
Binding Type Details:
Likely perfect-bound or spiral-bound for ease of use in a workshop environment.
Paper Type
Paper Type Details:
Durable paper stock designed to withstand use in a garage or workshop.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, naturally aspirated.
Engine Displacement:
2.0 Liters (approx. 1998 cc).
Engine Code:
Likely a Mitsubishi 4G94 or similar variant.
Valvetrain:
SOHC or DOHC (likely DOHC for the 'SX 2.0' designation suggesting sportiness), 16 valves.
Performance
Horsepower:
Approximately 124-135 hp @ 5800-6000 rpm (manufacturer specific, varies slightly by trim/market).
Torque:
Approximately 130-135 lb-ft @ 4000-4500 rpm.
Fuel System
Induction:
Multi-point Fuel Injection (MPI).
Fuel Type:
Unleaded Gasoline (87 octane recommended).
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission.
Optional
Transmission Type:
4-speed Automatic Transmission.
Features
Clutch:
Hydraulically actuated single dry plate clutch (for manual).
Fluid Type Automatic:
Chrysler ATF+4 (or equivalent specification for that era).
Fluid Type Manual:
API GL-4 manual transmission fluid (e.g., 75W-85 or 75W-90).
📐 Dimensions
Exterior
Length:
Approx. 165.3 inches (4199 mm).
Width:
Approx. 66.7 inches (1694 mm).
Height:
Approx. 55.0 inches (1397 mm).
Wheelbase:
Approx. 97.6 inches (2479 mm).
Weights
Curb Weight:
Approx. 2500-2700 lbs (1134-1225 kg) depending on transmission and options.
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Likely 4-star rating (typical for vehicles of this era). Specific data may be in the manual or recall databases.
Active Features
ABS:
Available ABS (Anti-lock Braking System) on some trims.
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
Front 3-point height-adjustable seat belts with pretensioners, rear 3-point seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional cassette player, with basic speaker system. Steering wheel audio controls not common.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (with synthetic oil), or 3,750 miles / 3 months (with conventional oil, especially under severe driving conditions).
Air Filter Replacement:
Every 15,000 - 30,000 miles, or as needed based on inspection.
Spark Plug Replacement:
Typically every 30,000 - 60,000 miles, depending on plug type (copper vs. platinum/iridium).
Coolant Flush:
Every 30,000 - 60,000 miles or 2-4 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 5W-20 (check owner's manual for specific recommendation based on climate and usage).
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 liters) with filter.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
ATF DEXRON-II or III (check manual for specific type).
Known Issues
Engine Mounts:
Can wear prematurely, leading to vibrations and engine movement.
Oxygen Sensors:
Can fail over time, affecting fuel economy and emissions.
Cv Boots:
Can tear, leading to loss of grease and eventual CV joint failure.
Wheel Bearings:
Can develop noise and looseness, requiring replacement.
Radiator And Hoses:
Age-related degradation can lead to leaks and overheating.
📚 Vehicle History
Brand Heritage
Dodge History:
Dodge, as a brand of Chrysler Corporation (later DaimlerChrysler, then Fiat Chrysler Automobiles, now Stellantis), has a long history of producing a wide range of vehicles, from muscle cars to minivans and trucks. In the late 1990s, Dodge was known for its performance-oriented vehicles and distinctive styling.
Model Evolution
Sx 2.0 Development:
The Dodge SX 2.0 was a rebadged version of the Mitsubishi Lancer (specifically the Cedia generation), sold in North America through a Chrysler-Mitsubishi joint venture. This sharing of platforms allowed Chrysler to offer a competitive compact car with European styling influences and Japanese engineering.
Production
Production Years:
The SX 2.0 model was primarily produced from 1998-2000, with the 1999 model year being a key iteration.
Manufacturing Location:
As a Mitsubishi platform vehicle, production was likely in Japan or at a Mitsubishi assembly plant accessible to the North American market.
🏆 Awards & Recognition
Recognitions
Competitor Awards:
While the SX 2.0 itself may not have specific widely recognized awards, its platform sibling, the Mitsubishi Lancer, often received positive reviews for its value, handling, and reliability in various automotive publications during its production run.
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