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Dodge SX 2.0 1997 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Dodge Model: SX 2.0 Year: 1997 Codes Chassis Code: DB (Europe) Platform: Mitsubishi Carisma Platform 👋 Introduction Market Position Vehicle Segment: Compact Car / Hatchback....
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Dodge SX 2.0 1997 Workshop Service Manual for RepairDodge SX 2.0 1997 Workshop Service Manual for RepairDodge SX 2.0 1997 Workshop Service Manual for RepairDodge SX 2.0 1997 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Dodge
Model:
SX 2.0
Year:
1997
Codes
Chassis Code:
DB (Europe)
Platform:
Mitsubishi Carisma Platform
👋 Introduction
Market Position
Vehicle Segment:
Compact Car / Hatchback.
Target Audience:
Younger buyers and small families seeking an affordable and practical vehicle.
Competitive Analysis
Key Competitors:
Ford Focus, Volkswagen Golf, Opel Astra, Renault Megane, Honda Civic.
Key Features
Design Influence:
European styling and engineering, leveraging Mitsubishi's platform expertise.
Value Proposition:
Offered a blend of European design, practicality, and Dodge's value proposition in the compact segment.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive repair and service information for the Dodge SX 2.0 (European market).
Specific Markets:
Primarily focused on European market specifications and configurations.
Page Count
Estimated Pages:
Over 1000 pages (estimated for a complete workshop manual of this era and scope).
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
Likely English, with potential for other European languages depending on specific print run.
Format
Format:
Printed physical manual (implied by 'Workshop Service Manual for Repair').
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, cooling, lubrication, fuel delivery, ignition, emissions control, engine management.
Transmission Systems:
Manual transmission, automatic transmission (if applicable), clutch, driveline, axles, CV joints.
Braking Systems:
Hydraulic system, front and rear brakes (discs/drums), ABS (if equipped), parking brake.
Steering Suspension:
Power steering system, front and rear suspension components, shock absorbers, springs, steering gear.
Electrical Systems:
Battery, starting system, charging system, lighting, instruments, body electricals, HVAC controls.
Body Chassis:
Body structure, exterior panels, doors, windows, interior trim, chassis frame/unibody construction.
Diagnostics Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, fault code interpretation (OBD-I/OBD-II depending on market).
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks/changes, spark plug replacement, belt inspections/replacement.
Component Removal Installation:
Detailed step-by-step instructions for removing and installing major components.
Engine Overhaul:
Engine disassembly, inspection, repair, and reassembly procedures.
Transmission Service:
Transmission fluid changes, clutch adjustment/replacement, manual transmission overhaul.
Brake Service:
Brake pad/shoe replacement, caliper/wheel cylinder service, brake bleeding, ABS system diagnostics.
Electrical Diagnostics:
Wiring diagrams, component testing, circuit troubleshooting for various electrical systems.
Alignment Procedures:
Wheel alignment specifications and adjustments.
Body Repair:
Panel replacement, dent repair, chassis straightening (if applicable).
Technical Depth
Depth Level:
Comprehensive, covering from basic maintenance to major repairs and component overhauls.
Diagnostic Capability:
Detailed diagnostic procedures and likely inclusion of scan tool data interpretation for the era.
Rebuild Specifications:
Includes critical tolerances, clearances, and specifications for engine and transmission rebuilding.
📊 Manual Specifications
File Format
Digital Format Details:
N/A (Printed Format)
Searchability:
Printed format, indexing and cross-referencing are manual.
Print Quality
Paper Quality:
Typically durable paper stock suitable for workshop environments, often glossy or semi-gloss.
Print Resolution:
High-quality printing for clear diagrams and text.
Diagrams Illustrations:
Detailed exploded views, schematics, and step-by-step illustrations.
Binding Type
Binding:
Likely perfect bound or spiral bound for ease of use and lay-flat capability.
Durability:
Designed for workshop durability, resistant to grease and shop fluids.
⚙️ Engine Specifications
Primary Engine
Engine Code:
GDI (Global Engine Alliance - Mitsubishi 4G9 family derivative)
Displacement:
2.0 Liters (1998 cc)
Configuration:
Inline-4 Cylinder
Valvetrain:
DOHC (Double Overhead Camshaft), 16 Valves
Performance
Horsepower Hp:
Approximately 122 hp @ 5500 rpm (European spec)
Torque Lb-Ft:
Approximately 137 lb-ft @ 4000 rpm (European spec)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Mopar OAT or equivalent)
Lubrication
Oil Viscosity:
5W-30 or 10W-30 (depending on climate, refer to manual for specifics)
Oil Capacity:
Approximately 4.5 Liters (with filter)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
4-Speed Automatic Transmission
Features
Clutch Type:
Hydraulically actuated, dry single plate clutch.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 (Manual) / ATF Dexron III or equivalent (Automatic)
📐 Dimensions
Exterior
Length Mm:
Approx. 4300 mm
Width Mm:
Approx. 1700 mm
Height Mm:
Approx. 1430 mm
Wheelbase Mm
Wheelbase:
Approx. 2600 mm
Weights
Curb Weight Kg:
Approx. 1200-1300 kg (depending on transmission and trim)
Cargo
Cargo Volume Liters:
Approx. 320-400 liters (rear seats up, varies by body style)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not widely available for this specific model year and market configuration; refer to contemporary Euro NCAP tests for similar vehicles.
Active Features
ABS:
Available on higher trim levels.
Traction Control:
Rarely equipped for this model year.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player or CD player with basic speaker system.
User Interface:
Simple, functional dashboard layout with analog gauges and physical controls.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Connectivity
Phone Integration:
Not available; aftermarket solutions would be required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km or 12 months, whichever comes first (refer to manual for exact recommendation based on driving conditions).
Air Filter Replacement:
Every 30,000 km or as needed based on air quality.
Spark Plug Replacement:
Typically every 60,000 - 100,000 km, depending on spark plug type (refer to manual).
Timing Belt Replacement:
Crucial interval, often around 90,000 km or 5 years (due to interference engine design). Refer to manual for exact specification and potential kit replacement (belt, tensioner, idlers).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
ATF Dexron III or proprietary Mopar power steering fluid.
Known Issues
Engine Wear:
Potential for oil consumption with high mileage; timing belt tensioner and water pump are critical maintenance items.
Electrical Gremlins:
Common in vehicles of this era, can include intermittent issues with window regulators, central locking, and dashboard warning lights.
Suspension Components:
Wear on ball joints, tie rod ends, and bushings can lead to steering looseness and premature tire wear.
Exhaust System:
Corrosion and leaks in the exhaust system are common due to age and environmental factors.
📚 Vehicle History
Brand Heritage
Dodge History:
Dodge, a division of Chrysler Corporation, has a long history of producing a wide range of vehicles, often focusing on performance and American muscle, but also venturing into compact and international markets through partnerships.
Model Evolution
Sx 2.0 Origin:
The Dodge SX 2.0 was a product of Chrysler's collaboration with Mitsubishi Motors, utilizing their Carisma platform. It was a strategic move to offer a European-designed and built vehicle under the Dodge brand in select international markets.
Production
Production Location:
Netherlands (Born plant, previously NedCar)
Production Years:
1996-2000 (for the Dodge SX 2.0).
🏆 Awards & Recognition
Recognitions
Industry Awards:
No significant industry awards or accolades are specifically attributed to the Dodge SX 2.0 model.
Ratings
Reliability Ratings:
Generally considered average for its era, with specific reliability depending on maintenance history and component quality inherited from Mitsubishi.
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