1999 Dodge Viper Service and Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Viper Year: 1999 Codes Chassis Code: SR II 👋 Introduction Market Position Positioning: High-performance sports car, requiring specialized knowledge for maintenance and repair....

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标签: 1999 Car Cars Dodge Viper

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Viper

Year:

Codes

Chassis Code:

SR II

👋 Introduction

Market Position

Positioning:

High-performance sports car, requiring specialized knowledge for maintenance and repair.

Competitive Analysis

Analysis:

This manual provides the specific, factory-level documentation necessary for the unique engineering of the Dodge Viper, differentiating it from generic repair guides.

Key Features

Features:

Vehicle-specific, factory-issued content, comprehensive coverage, digital convenience, printable pages, and detailed technical illustrations.

📋 Manual Details

Coverage Areas

Primary Coverage:

1999 Dodge Viper (all models and trims)

Repair Scope:

Comprehensive A-Z service, maintenance, diagnosis, and repair

Page Count

Estimated Page Count:

N/A (PDF format allows for variable viewing)

Manual Type

Type:

Factory Service and Repair Manual

Language

Language:

English

Format

Digital Format:

File Compatibility:

Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac

📖 Manual Coverage

Systems Covered

Engine:

Detailed service, diagnosis, and repair for the 8.0L V10 engine.

Control System:

Engine control modules, sensors, actuators, and diagnostic procedures.

Mechanical:

Complete mechanical systems including engine assembly, cooling, lubrication, fuel, and exhaust.

Fuel Service:

Fuel delivery, injection system service, fuel pump, injectors, and specifications.

Emission Control:

Emission control systems, evaporative emission control (EVAP), catalytic converters, and related components.

Intake Exhaust:

Intake manifold, air intake system, exhaust manifold, mufflers, and piping.

Cooling System:

Radiator, cooling fans, water pump, thermostat, coolant specifications, and troubleshooting.

Lube System:

Engine oil, oil filter specifications, lubrication points, and oil change procedures.

Ignition Starting Charging:

Ignition system components (spark plugs, coils), starter motor, alternator, battery service, and charging system diagnosis.

Transmission Clutch:

Clutch assembly, hydraulic system, manual transmission service, and repair.

Transmission Manual:

Specific repair and overhaul procedures for the manual transmission.

Driveline:

Transfer case (if applicable, though unlikely for Viper), propeller shaft, U-joints, and driveshaft balancing.

Differential:

Rear axle differential service, fluid specifications, and potential repairs.

Axle Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, alignment specifications.

Tire Wheel:

Wheel specifications, tire pressure recommendations, mounting, and balancing.

Brake Control:

Brake system diagnostics, ABS (Anti-lock Braking System) components and troubleshooting.

Brakes:

Front and rear brake component service (rotors, pads, calipers), hydraulic fluid specifications, and bleeding procedures.

Parking Brake:

Parking brake mechanism adjustment and repair.

Steering Column:

Steering column components, tilt and telescoping mechanisms.

Power Steering:

Power steering system, pump, hoses, fluid specifications, and rack and pinion service.

Air Conditioning:

HVAC system service, refrigerant types, component diagnosis, and repair.

Supplemental Restraint System (Airbag) diagnosis, component replacement, and safety precautions.

Seat Belt:

Seat belt system inspection, service, and replacement.

Immobilizer:

Engine immobilizer system description and potential troubleshooting.

Cruise Control:

Cruise control system components and service.

Wiper Washer:

Wiper motor, blades, washer pump, and fluid system service.

Door Lock:

Door lock mechanisms, power lock systems, and keyless entry components.

Meter Audio Visual:

Instrument cluster, gauges, speedometer, tachometer, and audio system service.

Horn:

Horn system diagnosis and repair.

Windshield Glass:

Windshield, side glass, and rear glass service, including replacement procedures.

Mirror Systems:

Power mirror systems, mirror glass replacement.

Instrument Panel:

Instrument panel components, illumination, and trim panel removal/installation.

Seat Systems:

Seat adjustment mechanisms, power seats, and seat trim.

Engine Hood Door:

Hood latch, hinges, and door panel removal/installation procedures.

Exterior Trim:

Exterior body trim, bumpers, spoilers, and aerodynamic components.

Interior Trim:

Interior trim panels, headliner, carpet, and dashboard components.

Electrical System:

Comprehensive electrical system coverage, including fuse box diagrams, relays, and wiring harnesses.

Multiplex Can:

Multiplex/CAN communication system architecture and potential troubleshooting.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, tune-ups.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting for all major systems.

Repair:

Step-by-step repair procedures for all components and systems.

Diagnostics:

Detailed diagnostic procedures for engine, transmission, ABS, SRS, and electrical systems.

Installation:

Procedures for installing replacement parts and components.

Technical Depth

Depth:

Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts.

Illustrations:

Abundant diagrams, illustrations, and exploded views for clarity.

Wiring Schematics:

Complete and detailed wiring diagrams for all electrical systems.

📊 Manual Specifications

File Format

Format:

Searchable Text:

Likely yes, inherent to PDF format, allowing for quick information retrieval.

Print Quality

Printable:

Yes, all pages are printable for workshop use.

Zoom Capability:

Yes, allows for enlargement of images and diagrams.

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

V10 (Gen II)

Displacement:

8.0 Liters (7993 cc)

Configuration:

V10, naturally aspirated

Performance

Horsepower 1999:

450 hp @ 5,000 rpm

Torque 1999:

490 lb-ft @ 3,600 rpm

Fuel System

Injection Type:

Sequential Fuel Injection (SFI)

Fuel Type:

Unleaded Premium Gasoline (91 octane or higher recommended)

🔧 Transmission

Standard

Type:

Tremec T-56 6-speed manual transmission

Optional

Type:

N/A (only manual transmission offered)

Features

Clutch Type:

Hydraulically actuated, dual-disc clutch

📐 Dimensions

Exterior

Length:

179.5 inches (4559 mm)

Width:

75.9 inches (1928 mm)

Height:

43.8 inches (1113 mm)

Weights

Curb Weight:

Approximately 3300 lbs (1497 kg)

🛡️ Safety Features

Ratings

NHTSA Driver Front Impact:

Not explicitly rated for this era/type of vehicle, but designed with safety in mind.

Active Features

Standard Anti-lock Braking System (ABS)

Passive Features

Airbags:

Driver and passenger airbags

Seat Belts:

Three-point inertia-reel seat belts

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/Cassette stereo with optional CD player. Speaker configuration varies by trim.

Driver Assistance

Standard Anti-lock Braking System.

Connectivity

Connectivity Features:

Limited by era; primarily focused on core vehicle functions. No modern Bluetooth or navigation.

🔧 Maintenance

Service Intervals

Oil Change:

Every 3,000-7,500 miles or 6-12 months, depending on driving conditions and oil type used (refer to manual for exact spec).

Coolant Flush:

Typically every 30,000-60,000 miles or 2-4 years.

Spark Plug Replacement:

Check manual; often around 60,000-100,000 miles for modern plugs, but may vary for high-performance V10.

Fluid Specifications

Engine Oil:

Refer to manual for viscosity and API service classification (e.g., SAE 10W-30 or 10W-40 synthetic often recommended).

Coolant:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Mopar Antifreeze/Coolant (MS-7170 or equivalent).

Brake Fluid:

DOT 3 or DOT 4 brake fluid, depending on specific requirements for ABS and hydraulics.

Transmission Fluid:

Specific manual transmission fluid (MTF) – refer to manual for exact specification (e.g., GL-4 or GL-5 gear oil).

Differential Fluid:

Refer to manual for specific gear oil viscosity and type (e.g., SAE 75W-90 Synthetic Gear Lubricant with friction modifier if required for limited-slip differential).

Known Issues

Common Problems:

Potential for clutch wear due to high-torque engine, suspension component wear, electrical gremlins (common in older vehicles), and exhaust system heat issues. Detailed diagnosis in manual is crucial.

📚 Vehicle History

Brand Heritage

Heritage:

Dodge, a division of Chrysler Corporation, has a long history in performance vehicles.

Model Evolution

Generation:

This is the second generation (Gen II) of the Dodge Viper, introduced for the 1996 model year, with styling and mechanical updates throughout its run.

Production

Production Years Gen Ii:

1996-2002

Manufacturing Location:

Detroit, Michigan, USA

🏆 Awards & Recognition

Recognitions

Awards:

The Dodge Viper has consistently been recognized for its extreme performance and iconic styling. While specific awards for the 1999 model year may not be readily available, the Viper lineage is celebrated in automotive history.