Positioning:
The 2003-2006 Dodge Viper represented the fourth generation of this iconic American supercar, renowned for its raw power, distinctive styling, and track-focused performance.
Competitors:
Competed with high-performance sports cars from manufacturers like Chevrolet (Corvette), Ferrari, Lamborghini, and Porsche during its production run.
Performance Focus:
Emphasis on V10 engine power, robust chassis, and driver-centric design.
Design Philosophy:
Aggressive styling, long hood, short deck, and track-inspired aerodynamics.
General Coverage:
All Models & All Repairs A-Z
Specificity:
Vehicle Specific (Not Generic)
Estimated Page Count:
~2000+ pages (typical for comprehensive service manuals of this era)
Type:
Factory Service Manual / Repair Manual
Format:
Likely printed (original OEM) or high-quality digital reproduction (PDF)
Powertrain:
Engine, Fuel System, Cooling System, Exhaust System, Clutch, Transmission, Driveline, Axles
Chassis:
Suspension (Front and Rear), Steering System, Brakes (Hydraulic and Parking), Wheels and Tires
Electrical:
Battery, Charging System, Starting System, Ignition System, Lighting, Instrumentation, Wiper/Washer, Power Accessories, Fuses and Relays, Powertrain Control Module (PCM), Body Control Module (BCM), Anti-lock Braking System (ABS), Airbag System
Body:
Exterior Body Panels, Interior Trim, Doors, Glass, Seats, Restraint Systems, HVAC System
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) and Procedures, Electrical Schematics
Repair:
Component Removal and Installation, Component Disassembly and Assembly, Calibration and Adjustment Procedures
Specification Data:
Torque Specifications, Clearances, Dimensions, Electrical Values
Engine Rebuild:
Complete engine disassembly, inspection, measurement, and reassembly procedures, including bearing clearances, piston ring end gaps, and valve seat runout.
Suspension Alignment:
Detailed specifications and procedures for front and rear suspension alignment (caster, camber, toe) to ensure optimal handling and tire wear.
Brake System Overhaul:
Procedures for bleeding the brake system, replacing brake pads and rotors, caliper overhaul, and parking brake adjustment.
Body Panel Replacement:
Instructions for removing and installing exterior body panels, doors, and associated trim.
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission overhauls, including in-depth electrical diagnostics and body repair.
Digital Quality:
Searchable text, high-resolution diagrams and illustrations, printable pages.
Print Standard:
OEM quality, clear diagrams, durable paper stock.
Binding:
Typically perfect bound or spiral bound for ease of use in a workshop environment.
Paper Quality:
Durable, glossy or semi-gloss paper stock to withstand workshop use and preserve image clarity.
Engine Type:
Naturally Aspirated V10
Displacement:
8.3 Liters (8277 cc)
Bore X Stroke:
4.25 in x 3.72 in (107.95 mm x 94.5 mm)
Block Material:
Aluminum Alloy
Head Material:
Aluminum Alloy
Valvetrain:
Overhead Valve (OHV), 2 valves per cylinder
Horsepower 2003-2004:
500 hp @ 5600 rpm
Torque 2003-2004:
525 lb-ft @ 4200 rpm
Horsepower 2005-2006:
505 hp @ 5600 rpm (SRT-10 Coupe/Roadster)
Torque 2005-2006:
525 lb-ft @ 4200 rpm (SRT-10 Coupe/Roadster)
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Fuel Tank Capacity:
Approx. 12.0 gallons
Transmission Type:
6-Speed Manual (Tremec TR-6060)
Optional Transmission:
None for this generation (manual transmission was standard).
Clutch:
Heavy-duty, dual-disc clutch system
Gear Ratios:
Specific gear ratios are detailed in the manual for each gear (e.g., 1st: ~3.17, 2nd: ~2.00, 3rd: ~1.30, 4th: ~1.00, 5th: ~0.80, 6th: ~0.63 - approximate values).
Transmission Fluid:
Refer to manual for specific Mopar or equivalent fluid specification (e.g., manual transmission fluid meeting API GL-4/GL-5 specification).
Length:
Approx. 174.1 inches (SRT-10 Coupe)
Width:
Approx. 75.1 inches (excluding mirrors)
Height:
Approx. 46.6 inches (SRT-10 Coupe)
Wheelbase:
Approx. 98.8 inches
Curb Weight:
Approx. 3230-3330 lbs (depending on model and options)
Gross Vehicle Weight Rating:
Refer to specific model VIN plate for GVWR.
Trunk Capacity:
Very limited, designed for performance. Approx. 4 cubic feet.
NHTSA Front Impact:
No specific ratings available as typical for low-volume, high-performance vehicles of this era. Focus was on structural integrity for track use.
IIHS Crash Tests:
Not tested by IIHS.
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Airbags:
Driver and Passenger Frontal Airbags
Seat Belts:
Three-point Inertial Reel Seat Belts with Pretensioners
Rollover Protection:
Integrated rollover protection structure (e.g., hoop behind seats for Roadster models).
Audio System:
Factory AM/FM stereo with CD player, possibly premium audio options from Alpine or similar. Manual details wiring and component locations.
Instrument Cluster:
Analog gauges with digital odometer, including tachometer, speedometer, oil pressure, coolant temperature, fuel level, and voltmeter. Manual provides diagnostic procedures for sensor failures.
Tire Pressure Monitoring:
Available Tire Pressure Monitoring System (TPMS) on some models. Manual covers sensor replacement and system calibration.
Wiring Diagrams:
Comprehensive electrical schematics for all circuits, aiding in the diagnosis and repair of any electronic systems.
Oil Change Interval:
Every 5,000 - 7,500 miles or 6-12 months, depending on driving conditions. Refer to manual for exact recommendation.
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed. Refer to manual.
Spark Plug Replacement:
Refer to manual for specific mileage interval (typically around 30,000-60,000 miles, depending on plug type).
Engine Oil Type:
Synthetic SAE 0W-40 or 5W-30 (API SN or newer, ACEA A3/B4 certified). Consult manual for exact Mopar specification.
Engine Oil Capacity:
Approx. 7.0 quarts (with filter)
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 High-Temperature Brake Fluid.
Common Concerns:
Early clutch wear, occasional electrical gremlins (typical for complex systems), and potential for exhaust manifold leaks due to high engine temperatures. Manual provides detailed diagnostic steps for these.
Dodge Performance:
Dodge has a long history of performance vehicles, from muscle cars to sports cars. The Viper is the pinnacle of their modern performance aspirations.
Third To Fourth Gen Transition:
The 2003 model year marked a significant redesign, introducing the 'ZB' or SR2 platform, featuring an enlarged 8.3L V10 engine and revised styling, moving the Viper firmly into SRT (Street and Racing Technology) branding.
Manufacturing Location:
Detroit, Michigan, USA (at the Conner Avenue Assembly Plant)
Production Period:
2003-2006 model years
