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1996 Dodge Viper Service and Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Viper Year: 1996 Codes Chassis Code: SR II Engine Code: VQ34X (V10) 👋 Introduction Market Position Positioning: The 1996 Dodge Viper represented the...
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1996 Dodge Viper Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Viper
Year:
1996
Codes
Chassis Code:
SR II
Engine Code:
VQ34X (V10)
👋 Introduction
Market Position
Positioning:
The 1996 Dodge Viper represented the pinnacle of American sports car performance, a raw, track-focused machine for the enthusiast.
Competitive Analysis
Competitors:
Competed against exotic sports cars from Europe, offering a distinctly American muscle car ethos with extreme performance.
Key Features
Vehicle Highlights:
Iconic V10 engine, aggressive styling, rear-wheel drive, minimalist interior focused on driving.
📋 Manual Details
Coverage Areas
Coverage Summary:
Comprehensive A-Z service and repair for all 1996 Dodge Viper models.
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Print (likely spiral-bound or hardback for dealership use)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Drivetrain, Transmission, Differential, Axles.
Chassis:
Suspension (Front & Rear), Steering System, Braking System (ABS included), Wheels & Tires.
Electrical:
Battery, Charging System, Starting System, Lighting System, Instrumentation, Wiper/Washer System, HVAC Electrical, Power Accessories, Audio System, Anti-Theft System.
Body:
Body Structure, Exterior Panels, Doors, Hood, Trunk, Interior Trim, Seats, Glass, Bumpers.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid checks and changes, filter replacements, lubrication.
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs), electrical circuit diagnostics.
Repair:
Component removal, installation, disassembly, assembly, adjustments, and calibration for all covered systems.
Specifications:
Torque specifications, clearances, tolerances, fluid types and capacities, electrical specifications.
Technical Depth
Depth:
Complete factory-level repair information, including detailed diagrams, procedures, and specifications for technicians.
📊 Manual Specifications
File Format
Format Type:
Likely printed document, potentially also available as a digital scan (PDF).
Print Quality
Quality:
High-quality printing typical of OEM service manuals, with clear diagrams and legible text.
Binding Type
Binding:
Professional binding, often spiral-bound for lay-flat use in a workshop environment.
Paper Type
Paper:
Durable, high-quality paper stock designed to withstand workshop use.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V10
Displacement:
8.0 Liters (7990cc)
Performance
Horsepower:
450 hp @ 5200 rpm
Torque:
490 lb-ft @ 3700 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline
Engine Internals
Block Material:
Cast Iron
Head Material:
Aluminum Alloy
Cooling System
Coolant Type:
Mopar Antifreeze/Coolant (Chrysler part number 05010858AA or equivalent HOAT coolant)
Lubrication System
Oil Type:
SAE 10W-30 API SG or SH (check specific manual for exact spec)
Oil Capacity:
7 US Quarts (6.6 Liters) with filter change
Engine Management
ECM:
Engine Control Module (ECM) with OBD-II compliance (partial for '96, full in later years)
🔧 Transmission
Standard
Transmission Type:
Tremec TR-3550 6-Speed Manual
Optional
Optional Transmissions:
None available for 1996 model year.
Features
Clutch Type:
Hydraulic Actuated, Single Dry Plate Clutch
Fluid Specs
Transmission Fluid Type:
GL-3 or GL-4 SAE 75W-90 Synthetic Gear Oil (check specific manual for exact spec)
Driveshaft
Driveshaft Type:
One-piece aluminum driveshaft
Differential
Differential Type:
Limited Slip Differential (LSD)
Differential Fluid Type:
API GL-5 SAE 75W-140 Synthetic Gear Oil with Friction Modifier (check specific manual for exact spec)
📐 Dimensions
Exterior
Length:
174.6 inches (4435 mm)
Width:
75.8 inches (1925 mm)
Height:
43.8 inches (1113 mm)
Wheelbase:
96.2 inches (2443 mm)
Front Track:
60.5 inches (1537 mm)
Rear Track:
62.7 inches (1593 mm)
Weights
Curb Weight:
Approximately 3300 lbs (1497 kg)
Gross Vehicle Weight Rating:
Approximately 4000 lbs (1814 kg)
Cargo
Trunk Volume:
Approximately 3.0 cu ft (85 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not explicitly rated due to age and niche market, but designed with driver safety as a priority within its class.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
None standard on 1996 models; later models introduced.
Passive Features
Airbags:
Driver and Passenger Airbags
Seat Belts:
3-point Inertia-reel seat belts
Chassis Design
Frame Construction:
Steel backbone chassis with composite body panels.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM stereo with cassette player, typically 4 speakers.
Display Technology:
Analog gauges and basic dashboard warning lights. No modern digital displays.
Driver Assistance
Cruise Control:
Standard
ABS:
Standard Anti-lock Braking System.
Connectivity
Connectivity Features:
None beyond basic audio system and power accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 6 months, whichever comes first (recommended for heavy use).
Spark Plug Replacement:
Approximately 30,000-40,000 miles (refer to manual for exact specification and type).
Coolant Flush:
Every 2 years or 30,000 miles.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for exact specification and DOT rating)
Power Steering Fluid:
ATF+4 (Chrysler Automatic Transmission Fluid Type 9245 or equivalent)
Known Issues
Common Wear Items:
Clutch wear due to aggressive driving, potential for rear axle seal leaks, exhaust manifold gaskets, front suspension bushings.
Engine Considerations:
V10 engine is robust but requires diligent maintenance; proper oil changes are critical to longevity.
Filter Part Numbers
Oil Filter:
Mopar MO-899 or equivalent (e.g., Wix 51515, Fram PH8A)
Air Filter:
Mopar P4578088 or equivalent (e.g., K&N RG-3000HP)
📚 Vehicle History
Brand Heritage
Dodge Performance Legacy:
Chrysler's performance division, Dodge, had a history of powerful V8 engines and muscular vehicles, but the Viper represented a bold new direction.
Model Evolution
First Generation Impact:
The first generation (1992-1995) established the Viper's legendary status, with the 1996 model being an evolution of this extreme performance machine.
Production
Production Location:
Detroit, Michigan, USA (specifically Conner Avenue Assembly Plant)
Production Years:
First Generation: 1992-1995, Second Generation (including 1996 model): 1996-2002
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Consistently lauded for its extreme performance and raw driving experience in period automotive publications.
Ratings
Contemporary Reviews:
Praised for its V10 power and track capability, often criticized for its rough ride and limited practicality, cementing its supercar status.
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