Positioning:
Iconic American sports car, a halo product for Chrysler/Dodge during this era, known for its raw performance and distinctive styling.
Competitors:
Chevrolet Corvette, Porsche 911, Ferrari models (though often at a lower price point).
Engine:
Massive naturally aspirated V10 engine, a defining characteristic.
Performance Focus:
Designed for extreme performance with minimal compromise on creature comforts, though the SRT-10 variant later pushed this further.
Styling:
Aggressive, muscular styling with distinctive side scoops and a long hood.
Handling:
Renowned for its potent handling capabilities, often requiring driver skill.
Engine Mechanical:
Complete engine overhaul, disassembly, assembly, component inspection, diagnostics, timing, lubrication system, cooling system, fuel system, ignition system.
Engine Management:
ECM/PCM operation, sensor diagnostics, actuator testing, emissions control systems, OBD-II diagnostics.
Transmission:
Manual transmission (A5/690) overhaul, clutch system, gearbox diagnostics, fluid specifications, repair procedures.
Drivetrain:
Rear axle, differential, driveshafts, U-joints, CV joints, wheel bearings, axle shaft replacement.
Suspension:
Front and rear suspension components, springs, shocks/struts, control arms, bushings, alignment specifications, troubleshooting.
Brakes:
Front and rear brake systems (including ABS), caliper overhaul, rotor replacement, brake line routing, bleeding procedures, parking brake system.
Steering:
Steering column, steering gear (rack and pinion), power steering system, hydraulic pump, fluid specifications, troubleshooting.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting, interior/exterior electrical components, wiring diagrams, fuse and relay locations, body control modules.
HVAC:
Heating, ventilation, and air conditioning system, refrigerant handling, component testing, diagnostics, repair.
Body And Chassis:
Body panel removal/installation, structural components, frame, doors, windows, convertible top (RT/10), interior trim, bumper systems.
Restraint Systems:
Airbag system components, diagnostics, SRS module, seatbelt mechanisms.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, belt inspections.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides for all major systems.
Component Repair:
Detailed step-by-step instructions for removing, repairing, and installing virtually every mechanical and electrical component.
Rebuilds:
Complete engine rebuild procedures, transmission overhaul, differential rebuild.
Diagnostics:
Procedures for using diagnostic tools, interpreting fault codes, testing sensors and actuators.
Wiring Diagrams:
Comprehensive, high-resolution wiring diagrams for all electrical systems.
Depth:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Oil Change Interval:
Every 3,000-5,000 miles or 6 months, whichever comes first (check manual for specific recommendations).
Engine Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Every 15,000-30,000 miles or annually, or as needed based on driving conditions.
Spark Plug Replacement:
Typically every 30,000-60,000 miles (specific type and gap critical).
Coolant Flush:
Every 30,000-60,000 miles or 2-4 years.
Transmission Fluid Change:
Every 30,000-60,000 miles or 2-3 years (depending on usage).
Brake Fluid Flush:
Every 2 years or as needed to prevent moisture contamination.
Engine Oil Type:
Synthetic SAE 5W-30 or 10W-30 (check manual for specific viscosity and API rating, often MS-6395 compliant for Chrysler).
Engine Oil Capacity:
7.0 US quarts (6.6 liters) with filter.
Coolant Type:
Chrysler/Mopar Antifreeze/Coolant (OAT - Organic Additive Technology) or equivalent, typically a 50/50 mix with distilled water.
Power Steering Fluid:
ATF+4 (Automatic Transmission Fluid type 4) or specific Mopar power steering fluid.
Clutch Fluid:
DOT 3 or DOT 4 brake fluid.
Common Problems List:
Clutch wear, early model rear axle pinion bearing issues, potential ABS sensor issues, fuel pump reliability on some early models, exhaust manifold leaks.
Diagnostic Tips Common Issues:
The manual provides detailed diagnostic procedures for identifying and rectifying these common issues.
Brand Identity:
Dodge, a brand with a history of performance-oriented vehicles, muscle cars, and trucks.
Generation Introduction:
The second generation (SR II) of the Viper was introduced for the 1996 model year, with the GTS coupe arriving in 1996 and the RT/10 roadster updated for 1997. The models covered by this manual (1998-2002) represent refinements of this second-generation platform.
Key Changes Sr Ii:
Significant improvements over the first generation, including IRS, better interior refinement, improved handling, and the introduction of the GTS coupe.
2001 Update:
Minor power increase for the V10 engine, along with some aerodynamic and chassis tweaks for improved stability.
End Of Generation:
The SR II generation was succeeded by the third generation (ZB II) introduced for the 2003 model year.
Manufacturing Location:
New Mack Assembly Plant, Detroit, Michigan, USA
Production Years Covered:
1998-2002 model years