🏷️ Basic Information

Make:

Dodge

Model:

Voyager

Year:

2002

Chassis Code:

NS

👋 Introduction

Vehicle Segment:

Mid-size minivan

Target Audience:

Families seeking practical and versatile transportation

Key Competitors:

Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Venture Warner

Vehicle Advantages:

Spacious interior, flexible seating configurations, comfortable ride, available all-wheel drive (AWD) on some models, robust powertrain options.

Benefit To Owner:

Empowers owners and technicians with the official factory information for accurate repairs, proactive maintenance, and in-depth understanding of the vehicle's systems.

📋 Manual Details

Primary Coverage:

All mechanical and electrical systems of the 2002 Dodge Voyager

Secondary Coverage:

Bodywork, HVAC, diagnostics, specifications

Estimated Pages:

Approx. 2000-2500 pages (typical for full factory service manuals)

Type:

Factory Service Manual (FSM)

Language:

English

Format:

Digital (likely PDF or similar digital format, as implied by online sales)

📖 Manual Coverage

Powertrain:

Engine (3.3L V6, 3.8L V6), Transmission (4-speed automatic, AW450-43LE)

Chassis:

Suspension (front/rear), Steering, Brakes (front disc, rear drum/disc options), Wheels & Tires

Electrical:

Starting & Charging, Ignition, Lighting, Instruments & Gauges, Power Accessories, HVAC Controls, Body Electrical Distribution, Powertrain Control Module (PCM) Diagnostics

Body And Trim:

Exterior body panels, Interior trim, Doors, Liftgate, Seats, Glass, Bumpers

HVAC:

Heating, Ventilation, Air Conditioning (A/C) system components and operation

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, evaporative emission control (EVAP) system.

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, exhaust pipes, oxygen sensors.

Cooling System:

Radiator, water pump, thermostat, cooling fans, hoses, coolant reservoir.

Brake System:

Front and rear disc brakes (or drum/disc configurations), brake lines, master cylinder, brake booster, parking brake.

Maintenance:

Scheduled maintenance, fluid changes (oil, coolant, transmission, brake), filter replacements, tune-ups

Repair:

Engine overhaul, transmission repair, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair

Diagnostics:

Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting, electrical circuit testing, component testing

Disassembly Assembly:

Detailed step-by-step instructions for removing and reinstalling all major components

Technical Specifications:

Torque specifications, clearances, fluid capacities, electrical specifications

Troubleshooting Methodology:

Systematic approach to diagnosing faults, often starting with basic checks and progressing to specific component testing based on symptoms and Diagnostic Trouble Codes (DTCs).

Depth:

Comprehensive; covers basic maintenance through complete engine and transmission rebuilds, detailed electrical diagnostics, and chassis component overhaul.

Diagnostic Tools:

Information on using scan tools (like OBD-II scanners) for retrieving DTCs and live data, and the use of multimeters for circuit testing.

📊 Manual Specifications

Digital Format Details:

Likely searchable PDF, optimized for digital viewing and printing.

Print Recommendation:

High-resolution diagrams and text suitable for professional printing for personal use.

Binding For Printed:

N/A (Digital format)

Paper Recommendation For Printed:

N/A (Digital format)

Coverage Scope:

A complete factory service manual typically includes wiring diagrams, exploded views, diagnostic charts, and detailed procedures for virtually every aspect of vehicle repair and maintenance.

⚙️ Engine Specifications

Engine Displacement 1:

3.3 Liter (3301 cc) V6 (3.3L E.G.G. - 'Enhanced Gas Engine')

Engine Code 1:

EGA

Engine Configuration 1:

SOHC (Single Overhead Cam), 12 Valves

Horsepower 1:

Approx. 180 HP @ 5000 RPM

Torque 1:

Approx. 205 lb-ft @ 3600 RPM

Engine Displacement 2:

3.8 Liter (3778 cc) V6

Engine Code 2:

L32

Engine Configuration 2:

OHV (Overhead Valve), 12 Valves

Horsepower 2:

Approx. 195 HP @ 4700 RPM

Torque 2:

Approx. 230 lb-ft @ 3200 RPM

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline, 87 Octane (minimum recommended)

Ignition Type:

Distributorless Ignition System (DIS) with ignition coil pack

🔧 Transmission

Transmission Type Std:

4-Speed Automatic Transaxle

Transmission Model Std:

Chrysler/Dodge AW450-43LE

Transmission Type Opt:

N/A for 2002 (only automatic was standard/available)

Overdrive:

Yes (4th gear)

Transaxle Layout:

Front-wheel drive (FWD) or All-wheel drive (AWD) available on specific trims/options

Transmission Fluid Type:

ATF+4 (Mopar Automatic Transmission Fluid)

Transmission Fluid Capacity:

Approx. 3.8 - 4.2 Quarts (8.0 - 8.9 Liters) for initial fill (check dipstick)

📐 Dimensions

Length:

Approx. 189.4 inches (4811 mm)

Width:

Approx. 72.0 inches (1829 mm)

Height:

Approx. 67.7 inches (1720 mm)

Wheelbase:

Approx. 112.1 inches (2847 mm)

Curb Weight:

Approx. 3700 - 4100 lbs (1678 - 1860 kg), varies by configuration

Cargo Volume Max:

Approx. 150.1 cu ft (4250 Liters) with second and third rows folded/removed

🛡️ Safety Features

NHTSA Frontal Driver Impact:

Good (for the era, check specific crash test data)

NHTSA Frontal Passenger Impact:

Good (for the era, check specific crash test data)

IIHS Side Impact:

Acceptable/Good (depending on specific configuration and year updates, check IIHS for details)

ABS:

Standard (Anti-lock Braking System)

Traction Control:

Optional/Available on some trims

Airbags Front:

Standard driver and passenger front airbags

Airbags Side:

Optional/Available front side-impact airbags on some trims

Seatbelts:

3-point seatbelts in all seating positions, front seatbelt pretensioners

💡 Technology Features

Audio System Options:

AM/FM stereo with cassette and CD player, optional premium sound systems with amplifier and subwoofer.

Rear Seat Entertainment:

Optional rear-seat entertainment system (e.g., video screen and headphones) on higher trims.

Cruise Control:

Standard

Parking Sensors:

Optional rear parking assist sensors on some models.

Phone Integration:

No integrated Bluetooth or smartphone connectivity in this era. Aftermarket solutions may be available.

🔧 Maintenance

Oil Change Interval:

Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil used (check manual for specifics).

Transmission Fluid Change Interval:

Every 30,000 - 60,000 miles (48,000 - 96,000 km) or 2-3 years. Crucial for longevity. Manual will specify exact interval and procedure.

Coolant Change Interval:

Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years, using HOAT coolant.

Engine Oil Type:

SAE 5W-30 (or as specified by Mopar for specific engine and climate)

Engine Oil Capacity:

Approx. 4.0 - 4.5 Quarts (3.8 - 4.3 Liters) with filter change (check manual for exact figure based on engine).

Coolant Type:

Chrysler/Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (usually orange or pink, check manual for color/spec).

Brake Fluid Type:

DOT 3 (or DOT 4, check manual for specific recommendation)

Common Wear Items:

Wheel bearings, CV axles, power steering pump, exhaust system components, rear axle bearings (especially on AWD models).

Transmission Trouble Areas:

Torque converter shudder, potential for overheating if fluid is not maintained, sometimes valve body issues.

Electrical Common Faults:

Door lock actuators, power window motors, intermittent dash warning lights, PCM grounding issues.

Engine Performance Issues:

Spark plug fouling (on some older versions), intake manifold gasket leaks (on some models), occasional oil pressure sensor failures.

📚 Vehicle History

Dodge Legacy:

Dodge, a division of Chrysler, has a long history of producing trucks and performance vehicles, expanding into minivans with the Caravan/Voyager platform.

Voyager Platform:

The Dodge Voyager is part of the Chrysler NS platform (third generation), sharing its core architecture with the Chrysler Town & Country and Plymouth Voyager.

Generation Key Changes For 2002:

Updated styling (grille, headlights, taillights), revised interior, improved safety features, and potentially new powertrain calibrations.

Production Years For Ns Platform:

1996-2000 (First NS platform generation), updated models continued with minor revisions through 2007.

Manufacturing Location:

Windsor, Ontario, Canada (for North American models)

🏆 Awards & Recognition

Industry Accolades:

While specific awards for the 2002 model are not prominently documented, the Dodge Caravan/Voyager nameplate consistently ranked as a strong competitor in the minivan segment for sales and practicality during its production run.

Consumer Reports Rankings:

Consumer Reports historically provided ratings for the Dodge Voyager/Caravan, often citing strengths in cargo space and value, while noting potential reliability concerns in certain areas. Manual is essential for mitigating these.