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Introduction
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Market Position
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Vehicle Segment:
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High-performance, utility-focused All-Terrain Vehicle (ATV)
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Target Audience:
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Enthusiasts and utility users seeking power, capability, and durability
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Competitive Analysis
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Key Competitors:
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Yamaha Grizzly 660, Polaris Sportsman 700, Can-Am Outlander 800
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Distinguishing Features:
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Powerful V-twin engine (for its era), advanced suspension, robust chassis, Suzuki's reputation for reliability
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Key Features
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Manual Value Proposition:
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Provides professional-level repair and maintenance information, enabling cost savings and extended vehicle lifespan
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Delivery Method:
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Instant digital download, offering immediate access to critical service data
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Manual Details
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Coverage Areas
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Primary Coverage:
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Complete Service, Repair, and Workshop Procedures
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Related Topics:
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Engine, Transmission, Chassis, Electrical, Fuel System, Brakes, Suspension, Steering, Lubrication, Seats System, Locks, Lightning
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Page Count
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Estimated Pages:
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High (typical for comprehensive workshop manuals)
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Manual Type
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Type:
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Service Repair Workshop Manual
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Language
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Language:
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English
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Format
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Format:
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Adobe Acrobat PDF
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Manual Coverage
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Systems Covered
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Engine Systems:
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Top-end, bottom-end, cooling, lubrication, fuel delivery (carburetion/EFI), ignition, starting, exhaust
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Transmission Systems:
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Automatic transmission (CVT), gear selection, clutch operation, final drive
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Electrical Systems:
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Wiring diagrams, lighting, battery, charging system, ignition system, starter system, fuses, relays, sensors
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Chassis Systems:
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Frame, suspension (front and rear), steering, wheels, tires, brakes (front and rear), bodywork, seats, locks
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Fuel System:
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Fuel tank, fuel lines, fuel pump, fuel filter, fuel injection (if applicable to specific variant), carburetor
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Procedures Included
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Maintenance Procedures:
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Scheduled maintenance, oil changes, filter replacements, valve adjustments, brake bleeding, chain adjustment (if applicable)
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Diagnostic Procedures:
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Troubleshooting guides, symptom-based diagnostics, fault code interpretation (if applicable)
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Repair Procedures:
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Engine rebuild, transmission overhaul, suspension component replacement, brake caliper repair, electrical component diagnosis and replacement
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Assembly Disassembly:
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Detailed step-by-step instructions for component removal and installation
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Technical Depth
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Depth:
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Comprehensive; suitable for professional dealership technicians and experienced DIY mechanics
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Scope:
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From basic adjustments to complete engine and transmission rebuilds, including electrical diagnostics and chassis component repair
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Engine Specifications
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Primary Engine
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Engine Type:
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V-Twin, 4-stroke, SOHC, 8-valve
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Displacement:
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695 cc (42.4 cu in)
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Bore X Stroke:
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81.0 mm x 68.0 mm (3.19 in x 2.68 in)
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Cooling System:
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Liquid-cooled
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Performance
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Horsepower Estimate:
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Approximately 45-50 HP (official figures may vary by region/test)
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Torque Estimate:
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Approximately 40-45 lb-ft (official figures may vary by region/test)
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Fuel System
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Fuel Delivery:
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Suzuki's Electronic Fuel Injection (EFI) system
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Throttle Body Size:
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Likely around 38-40mm
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Lubrication
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Oil Type Recommendation:
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API SG, SF or SH, SAE 10W-40 or 10W-30
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Oil Capacity With Filter:
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Approximately 2.4 L (2.5 US qt)
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Maintenance
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Service Intervals
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Engine Oil Change:
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Every 2,000 km or 6 months (whichever comes first)
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Air Filter Cleaning:
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Every 1,000 km or 6 months, or more frequently in dusty conditions
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Spark Plug Replacement:
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Every 6,000 km or 24 months
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Valve Clearance Check:
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Every 4,000 km or 12 months
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Fluid Specifications
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Engine Coolant Type:
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Suzuki Super Long Life Coolant (SLLC) or equivalent (50/50 mix with distilled water)
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Brake Fluid Type:
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DOT 3 or DOT 4 brake fluid
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Known Issues
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Cv Boot Wear:
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CV joint boots can be prone to tearing from debris, leading to joint damage if not addressed.
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Fuel Pump Reliability:
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Occasional reports of fuel pump issues, particularly with age or fuel contamination.
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Starter Solenoid:
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Some models may experience starter solenoid failures.
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