DUCATI 906 PASO Service Workshop Manual

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类型: Motorcycle

斯库: 135312

标签: 906 PASO Ducati Motorcycle Motorcycles

产品多属性

Description

The Ducati 906 Paso, produced approximately from 1988 to 1992, is a sport-touring motorcycle powered by an air-cooled, 90-degree V-twin engine featuring Desmodromic valve actuation. Designed by Pierre Terblanche, it offered a blend of performance and comfort with aerodynamic fairings and a more relaxed riding position than contemporary sportbikes. This model, built upon Ducati's renowned V-twin heritage, competed in the sport-touring segment by providing a distinctive Italian engineering experience. This comprehensive Service Workshop Manual provides detailed guidance for the maintenance and repair of the Ducati 906 Paso. It covers a wide range of systems, including complete engine disassembly, overhaul, and reassembly, as well as fuel, ignition, transmission, chassis, suspension, brakes, and electrical systems. The manual includes procedures for routine maintenance, troubleshooting common issues, engine rebuilds, carburetor tuning, and specific tool usage, making it an essential resource for owners and technicians seeking to preserve the performance and longevity of this classic motorcycle.

🏷️ Basic Information

Identification

Make:

Ducati

Model:

906 Paso

Codes

Engine Family:

Pantah V-twin

Chassis Code:

Type 053

👋 Introduction

Market Position

Category:

Sport Touring Motorcycle

Competitive Analysis

Comparisons:

Competed against other sport-touring bikes of its era, offering a blend of performance and comfort, distinguishing itself with Ducati's V-twin heritage and styling.

Key Features

Design Philosophy:

Designed by Pierre Terblanche, featuring aerodynamic fairings and a more relaxed riding position compared to pure sportbikes, while retaining Ducati's signature performance.

Manual Value Proposition

Benefit To Owner:

Enables owners to perform detailed maintenance and repairs, saving significant costs on dealership labor, and extending the motorcycle's lifespan and performance.

📋 Manual Details

Coverage Areas

General:

Maintenance:

Setting And Adjustment:

General Operations:

Engine Disassembly:

Engine Overhaul:

Engine Reassembly:

Suspension And Wheels:

Brakes:

Electric System:

Hydraulic Control Clutch Release:

Engine Cooling System:

Specific Tools:

Page Count

Estimated Pages:

Varies (typical for this era: 200-400 pages)

Manual Type

Type:

Service Workshop Manual

Language

Language:

English

Format

File Format:

Compatibility:

All Versions of Windows & Mac

Printability:

Printable without restriction

📖 Manual Coverage

Systems Covered

Engine:

Complete disassembly, overhaul, and reassembly procedures, including timing, valve adjustments, carburetor settings, and cooling system specifics.

Fuel System:

Carburetor identification, dismantling, cleaning, adjustment (Dell'Orto PHF 36 as likely fitted), fuel pump, fuel lines, and tank maintenance.

Ignition System:

CDI system components, troubleshooting, timing verification, spark plug specifications.

Transmission:

Gearbox inspection, lubrication, troubleshooting of shifting issues, clutch mechanism (hydraulic actuation).

Chassis:

Frame inspection, alignment, torque specifications for fasteners.

Suspension Front:

Front fork disassembly, seal replacement, oil type and level, damping adjustments, steering head bearing maintenance.

Suspension Rear:

Monoshock absorber service, linkage lubrication, swingarm bearing inspection, rear wheel axle maintenance.

Brakes Front:

Brake caliper servicing, piston replacement, pad replacement, brake fluid type (DOT 4), bleeding procedures, master cylinder maintenance.

Brakes Rear:

Rear brake caliper servicing, pad replacement, brake fluid type, bleeding procedures.

Wheels And Tires:

Wheel bearing inspection and replacement, tire pressure recommendations, wheel balancing, spoke tensioning (if applicable).

Electrical System:

Wiring diagrams, component testing (starter motor, alternator, lights, horn), battery maintenance, fuse identification, common electrical faults.

Clutch System:

Hydraulic clutch release mechanism service, bleeding, fluid type, master and slave cylinder maintenance.

Cooling System:

Radiator service, fan operation, coolant type and capacity, thermostat testing, water pump inspection.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment and lubrication, tire pressure checks, brake pad inspection.

Troubleshooting:

Diagnostic procedures for common starting, running, and electrical issues, including exploded views to pinpoint components.

Engine Rebuild:

Detailed steps for cylinder head removal and reassembly, piston and connecting rod installation, crankshaft service, and bearing replacement.

Carburetor Tuning:

Step-by-step guide for synchronizing carburetors, adjusting idle speed, fuel mixture, and jetting recommendations for various conditions.

Electrical Diagnostics:

Testing of charging system, ignition timing, and electrical circuits using multimeters and diagnostic tools, with clear wiring diagrams.

Specific Tool Usage:

Identification and application of specialized tools required for various repair and maintenance procedures.

Technical Depth

Depth:

Comprehensive, covering everything from basic adjustments and fluid changes to complete engine and gearbox overhauls, including detailed torque specifications and clearances.

📊 Manual Specifications

File Format

Quality:

High-resolution PDF, allowing for clear viewing of diagrams and text.

Print Quality

Print Capability:

Pages can be printed individually or as a complete document without watermarks or restrictions.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Type:

Air-cooled, 4-stroke, 90-degree V-twin Desmodromic

Displacement:

904 cc

Bore X Stroke:

92 mm x 68 mm

Valvetrain:

2 valves per cylinder, Desmodromic actuation

Performance

Horsepower Claimed:

Approx. 82 hp @ 7500 rpm (specifications can vary slightly by region/model year)

Torque Claimed:

Approx. 74 Nm (54.5 lb-ft) @ 6000 rpm

Fuel System

Carburetors:

2 x Dell'Orto PHF 36 (likely fitted, though factory records may vary)

Fuel Delivery:

Gravity feed from fuel tank to carburetors, potentially with a fuel pump.

Cooling System

Method:

Air-cooled with oil cooler

🔧 Transmission

Standard

Type:

5-speed, constant mesh

Features

Clutch:

Hydraulic actuation, wet multi-plate

Final Drive:

O-ring sealed chain

📐 Dimensions

Exterior

Wheelbase:

Approx. 1460 mm (57.5 inches)

Weights

Dry Weight:

Approx. 199 kg (438.7 lbs)

Fuel Capacity:

Approx. 21 liters (5.5 US gallons)

🛡️ Safety Features

Ratings

Crash Test Data:

N/A (Motorcycle, not subject to automotive crash testing standards)

Active Features

Braking System:

Dual front disc brakes, single rear disc brake. Brembo calipers were common on Ducati models of this era.

Passive Features

Lighting:

Headlight, taillight, brake lights, turn signals.

💡 Technology Features

Infotainment

Display:

Analog instrumentation: speedometer, tachometer, fuel gauge, temperature gauge, warning lights.

Driver Assistance

ABS was not a standard or widely available option on early models of the 906 Paso.

Connectivity

Bluetooth Usb:

N/A (Technology predates widespread integration of such features on motorcycles).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 km (3,000 miles) or annually.

Valve Adjustment Interval:

Every 10,000 km (6,000 miles) for Desmodromic valve clearance checks.

Chain Maintenance:

Lubricate every 1,000 km (600 miles) and adjust as needed.

Fluid Specifications

Engine Oil:

SAE 20W-50 motorcycle-specific oil, often a quality mineral or semi-synthetic blend. Refer to manual for exact Ducati recommendations.

Brake Fluid:

DOT 4.

Coolant:

Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio).

Known Issues

Electrical Gremlins:

Age-related issues with wiring insulation, connectors, and charging system components are common.

Desmodromic Maintenance:

While robust, desmodromic systems require precise adjustment and can be complex for novice mechanics.

Carburetor Synchronization:

Due to vibration and age, carburetors can fall out of sync, affecting idle and throttle response.

Fuel System Aging:

Rubber fuel lines and diaphragms in carburetors can degrade over time.

📚 Vehicle History

Brand Heritage

Heritage:

Ducati, an Italian manufacturer renowned for its V-twin engines, desmodromic valve actuation, and racing heritage.

Model Evolution

Predecessor:

Successor to earlier V-twin sportbikes, aimed at bridging the gap between pure sport and sport-touring.

Design Era:

Introduced in the late 1980s, reflecting the styling and engineering trends of that period.

Production

Production Years:

Approximately 1988-1992.

🏆 Awards & Recognition

Recognitions

Industry Accolades:

Specific awards for the 906 Paso are not widely documented, but Ducati as a brand consistently receives recognition for its engineering and performance.