Ducati 999 999S Service Repair Manual 2006

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🏷️ Basic Information Identification Make: Ducati Model: 999 Model Variant: 999S Year: 2006 Codes Internal Model Code: DM400 (approximate) 👋 Introduction Market Position Vehicle Class: Superbike / Performance Sportbike Target...

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类型: Motorcycle

斯库: 545592

标签: 2006 999 999S Ducati Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Ducati

Model:

Model Variant:

Year:

Codes

Internal Model Code:

DM400 (approximate)

👋 Introduction

Market Position

Vehicle Class:

Superbike / Performance Sportbike

Target Audience:

Enthusiast riders, track day participants, experienced DIY mechanics

Competitive Analysis

Key Competitors 2006:

• Honda CBR1000RR

• Yamaha YZF-R1

• Suzuki GSX-R1000

• Kawasaki Ninja ZX-10R

• BMW S1000RR (later)

• Aprilia RSV Mille R

Key Features

Design Philosophy:

Italian engineering, performance-focused, rider ergonomics

Distinguishing Features:

Desmodromic valve actuation, L-Twin engine characteristics, high-quality suspension (Ohlins on 999S), distinctive styling

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service and repair for Ducati 999 and 999S models

Specific Coverage List:

• General Information

• Maintenance Schedule

• Engine Disassembly

• Engine Overhaul

• Engine Reassembly

• Engine Management and Electronic Systems

• Fuel System

• Ignition System

• Cooling System

• Exhaust System

• Clutch System

• Transmission

• Front Suspension

• Rear Suspension

• Braking System

• Wheels and Tires

• Electrical System

• Instruments and Controls

• Bodywork and Fairings

• Frame and Chassis

• Troubleshooting

• Torque Specifications

• Wiring Diagrams

Page Count

Estimated Page Count:

500-700 (typical for this level of detail)

Manual Type

Manual Type:

Service Repair Manual

Language

Languages Included:

• Italian

• English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

L-Twin Desmodromic, fuel injection, ignition, cooling, lubrication, exhaust

Drivetrain Systems:

Clutch (dry), transmission (6-speed), final drive (chain)

Chassis Systems:

Frame (trellis), front forks (Ohlins on 999S), rear shock absorber (Ohlins on 999S), steering, swingarm

Braking Systems:

Front dual disc (Brembo), rear single disc (Brembo), brake fluid specifications

Electrical Systems:

Battery, charging system, starter, lighting, instrumentation, ECU, sensor diagnostics

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, chain adjustments, spark plug service, valve clearance checks (Desmodromic system), fluid flushes

Repair Procedures:

Engine rebuild, transmission overhaul, suspension fork service, brake caliper rebuild, electrical component replacement

Diagnostic Procedures:

Fault code retrieval, sensor testing, troubleshooting guides for common issues

Technical Depth

Diagnostic Capability:

Advanced diagnostics for electronic management system

Rebuild Depth:

Complete engine and transmission rebuild procedures

Special Tool Requirements:

Likely includes specifications or mentions of Ducati-specific tools for Desmodromic valve timing and engine assembly

📊 Manual Specifications

File Format

File Type:

Readability Requirement:

Adobe Acrobat Reader X or later

Searchability:

Likely searchable if text-based PDF

Print Quality

Print Recommendation:

High-quality printing recommended for diagrams and tables

Binding Type

Binding Type For Print:

Spiral or comb binding recommended for ease of use while working

Paper Type

Paper Recommendation:

Durable paper stock advisable for workshop use

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, L-Twin cylinder, desmodromic valvetrain

Displacement:

998 cc

Bore X Stroke:

100 mm x 63.9 mm

Compression Ratio:

11.4:1

Valve Actuation:

Desmodromic, 4 valves per cylinder

Performance

Horsepower 999:

124 hp (92.5 kW) @ 9500 rpm

Horsepower 999S:

143 hp (106.6 kW) @ 9750 rpm

Torque 999:

100 Nm (73.8 lb-ft) @ 8000 rpm

Torque 999S:

108 Nm (79.7 lb-ft) @ 8000 rpm

Fuel System

Fuel Delivery:

Electronic fuel injection, elliptical throttle bodies

Fuel Type:

Unleaded premium gasoline (95-98 RON)

Lubrication System

Oil Type:

Full synthetic motorcycle oil, viscosity grade typically 15W-50 or 20W-50

Oil Capacity With Filter:

Approx. 3.7 Liters (refer to manual for exact spec)

Cooling System

Cooling Method:

Liquid-cooled

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors

Ignition System

Ignition Type:

Digital electronic ignition with variable timing

Spark Plug Type:

NGK CR9EK (typical, verify with manual)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Clutch Type:

Dry, multi-plate, hydraulically operated

Final Drive:

Chain

Features

Gear Ratios:

Specific ratios vary by model year and variant; refer to manual

📐 Dimensions

Exterior

Wheelbase:

Approx. 1410 mm (55.5 in)

Seat Height:

Approx. 830 mm (32.7 in)

Weights

Dry Weight 999:

Approx. 199 kg (439 lbs)

Dry Weight 999S:

Approx. 193 kg (425 lbs)

Fuel Tank Capacity:

15 Liters (3.96 US gallons)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Not applicable for motorcycles in traditional automotive sense

Active Features

Braking System Type:

Dual 320mm discs with 4-piston radial calipers (front), Single 240mm disc with 2-piston caliper (rear)

Anti Lock Braking System:

Not standard on 2006 models, some aftermarket or race kits may exist

Passive Features

Lighting:

Halogen headlight, LED tail light

Frame Integrity:

High-tensile steel trellis frame designed for rigidity and rider feedback

💡 Technology Features

Infotainment

Infotainment System:

N/A (Performance-focused motorcycle)

Driver Assistance

Traction Control:

Not standard on 2006 models

Connectivity

Connectivity Features:

N/A (Performance-focused motorcycle)

Engine Management

ECU Type:

Magneti Marelli ECU with sophisticated fuel and ignition mapping

Diagnostic Interface:

Likely requires proprietary diagnostic tools or software for full access to engine management data.

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 6,000-7,500 miles or annually (refer to manual for precise interval)

Desmo Service:

Valve clearance check and adjustment typically every 12,000-15,000 miles (critical service)

Timing Belt Replacement:

Every 2 years or 12,000-15,000 miles (critical safety/reliability item)

Chain And Sprockets Inspection:

Regular inspection, lubrication, and adjustment

Fluid Specifications

Brake Fluid:

DOT 4 or DOT 5.1

Coolant:

50/50 mix of distilled water and high-quality ethylene glycol coolant

Clutch Fluid:

Mineral oil (specific type, e.g., LHM or similar hydraulic fluid for dry clutch actuator, refer to manual)

Known Issues

Common Wear Items:

Clutch plates (dry clutch wear), timing belts, regulator/rectifier, fuel pump

Desmodromic System Complexity:

Requires specialized knowledge and tools for accurate adjustment, a key area for manual coverage.

Electrical Gremlins:

Some owners report occasional electrical issues, though often resolved with proper diagnosis and component checks.

📚 Vehicle History

Brand Heritage

Ducati Heritage:

Italian manufacturer with a long history in racing and performance motorcycles, renowned for L-Twin engines and desmodromic valve actuation.

Model Evolution

Predecessor:

Ducati 998

Successor:

Ducati 1098

Design Period:

Production

Production Years:

2003-2006

Manufacturing Location:

Bologna, Italy

🏆 Awards & Recognition

Recognitions

Automotive Press Reviews:

Generally well-received for performance and handling, though ergonomics and heat could be polarizing.

Racing Heritage:

The 999 platform was Ducati's contender in World Superbike Championship, achieving significant success with riders like Troy Bayliss.