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Ducati Hypermotard 796 Motorcycle 2010-2012 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ducati Model: Hypermotard 796 Model Designation: Hypermotard 796 Engine Code: M501 (typically associated with the 803cc Desmodromic L-Twin, though specific 796 designation may vary) Chassis...
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类型: Motorcycle
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斯库: 603123
Ducati Hypermotard 796 Motorcycle 2010-2012 Service & Repair Workshop ManualDucati Hypermotard 796 Motorcycle 2010-2012 Service & Repair Workshop ManualDucati Hypermotard 796 Motorcycle 2010-2012 Service & Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Ducati
Model:
Hypermotard 796
Model Designation:
Hypermotard 796
Engine Code:
M501 (typically associated with the 803cc Desmodromic L-Twin, though specific 796 designation may vary)
Chassis Code:
ZDM...
Generation
Generation Code:
First Generation (pre-821cc models)
Generation Years:
2007-2012 (for the original Hypermotard line, with the 796 model introduced in 2009)
Codes
Vin Code Region:
WMI (World Manufacturer Identifier) for Ducati is ZDM
👋 Introduction
Market Position
Category:
Supermoto / Naked Bike
Positioning:
The Hypermotard 796 represented Ducati's more accessible and user-friendly take on the supermoto concept, balancing performance with a characterful and engaging riding experience. It was positioned as a fun, agile machine for both urban commuting and spirited weekend rides.
Competitive Analysis
Competitors:
Competed against models like the KTM 690 SMC, BMW G 450 X (though less direct), and other naked or sport-oriented bikes depending on rider preference.
Key Features
Design Philosophy:
Ducati's signature Desmodromic engine, minimalist supermoto styling, lightweight chassis, high-spec components for its class.
Riding Experience:
Upright riding position, sharp handling, torquey engine, playful character.
📋 Manual Details
Coverage Areas
Years Covered:
2010, 2011, 2012
Trim Levels Covered:
All Hypermotard 796 variants for the specified years
Page Count
Page Count:
Estimated 500+ pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Service & Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, disassembly, assembly, tuning, valve clearance, desmodromic timing, piston, connecting rods, crankshaft, oil pump
Engine Management:
Fuel injection system (Marelli or Siemens), ignition system, ECU diagnostics, sensor testing (TPS, MAP, IAT, Crankshaft Position Sensor), lambda sensor
Transmission:
Gearbox disassembly and assembly, clutch operation (wet multi-plate), gear selection mechanism, lubrication
Suspension:
Front forks (Marzocchi upside-down), rear shock absorber (Sachs or similar), spring preload, rebound damping, compression damping adjustment, seal replacement, oil levels
Brakes:
Front and rear brake system (Brembo calipers), brake fluid types and bleeding procedures, master cylinders, brake line replacement, rotor inspection and replacement
Electrical System:
Wiring diagrams, battery maintenance and testing, charging system (alternator/stator, regulator/rectifier), starter motor, lighting system (headlights, taillights, indicators), horn, fuses, relays
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel filter replacement, fuel pressure testing
Cooling System:
Air-cooled engine, no liquid cooling system covered
Exhaust System:
Exhaust pipe removal and installation, muffler inspection, lambda sensor integration
Chassis And Frame:
Frame inspection, steering head bearings, swingarm inspection and lubrication, wheel bearing replacement
Bodywork And Plastics:
Fairing removal and installation, seat, fuel tank covers, minor cosmetic repairs
Procedures Included
Routine Maintenance:
Oil and filter changes, chain adjustment and lubrication, air filter cleaning/replacement, spark plug replacement, brake pad inspection/replacement, tire pressure checks
Troubleshooting:
Diagnostic charts for common issues, fault code interpretation (if applicable via diagnostic tool), electrical system troubleshooting
Repair Procedures:
Step-by-step guides for component replacement and repair, including engine rebuilds, suspension servicing, brake system overhaul
Technical Specifications:
Torque specifications for all fasteners, fluid capacities, wear limits, electrical component resistances/voltages
Component Assembly Disassembly:
Detailed instructions for taking apart and reassembling all major vehicle systems
Technical Depth
Depth:
Comprehensive workshop level, suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic maintenance to full engine rebuilds and advanced diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Text-searchable PDF for quick information retrieval
Print Quality
Print Quality:
High-resolution scans with clear diagrams and text, suitable for printing individual pages or the entire manual
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Desmodromic L-twin, 4-stroke
Displacement:
803 cc (actually 803 cc, not 796 cc, as the name suggests a marketing differentiation from the Monster 796, but the engine is the same)
Bore X Stroke:
84.5 mm x 71.5 mm
Cooling System:
Air-cooled
Valve Actuation:
Desmodromic, 2 valves per cylinder
Compression Ratio:
11.1:1
Timing System:
Belt-driven desmodromic actuation
Performance
Max Power:
81 hp (60 kW) at 9,000 rpm
Max Torque:
57.5 lb-ft (78 Nm) at 6,250 rpm
Fuel System
Fuel Delivery:
Electronic fuel injection, Marelli or Siemens system, throttle body diameter 45 mm
Fuel Type:
Unleaded petrol, minimum 95 RON
Lubrication System
Oil Type:
Refer to manual for specific Ducati recommended oils (typically full synthetic, SAE 15W-50 or 10W-40 depending on climate, meeting API SG or JASO MA standards)
Oil Capacity With Filter Change:
Approx. 3.8 Liters (3.5 US qt)
🔧 Transmission
Standard
Type:
6-speed sequential manual
Clutch:
Wet, multi-plate clutch with hydraulic actuation
Final Drive:
O-ring sealed chain, 520 pitch
Features
Gear Ratios:
1st: 32/15, 2nd: 30/18, 3rd: 28/20, 4th: 26/22, 5th: 24/23, 6th: 23/24
📐 Dimensions
Exterior
Length:
Approx. 2,100 mm (82.7 in)
Width:
Approx. 860 mm (33.9 in) (at handlebars)
Height:
Approx. 1,120 mm (44.1 in) (at handlebars)
Wheelbase:
Approx. 1,460 mm (57.5 in)
Weights
Dry Weight:
Approx. 167 kg (368 lbs)
Wet Weight:
Approx. 188 kg (414.5 lbs) (fully fueled)
Maximum Load:
Refer to manual (typically rider + passenger + luggage)
Tires
Front Tire Size:
120/70-17
Rear Tire Size:
180/55-17
Wheels
Front Wheel Type:
Cast aluminum alloy
Rear Wheel Type:
Cast aluminum alloy
Fuel
Fuel Tank Capacity:
12.4 Liters (3.27 US gallons)
🛡️ Safety Features
Ratings
ABS:
Optional ABS available on certain models/markets
Active Features
Braking System Front:
Dual 305 mm discs, radial four-piston Brembo calipers
Braking System Rear:
Single 245 mm disc, twin-piston Brembo caliper
Passive Features
Lighting:
Halogen headlight, LED taillight, standard turn signals
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD instrument cluster providing speed, RPM, gear position, odometer, trip meters, coolant temperature (if applicable, though this is air-cooled), and warning lights.
Driver Assistance
ABS Availability:
Optional anti-lock braking system (ABS) was available on some configurations.
Connectivity
Diagnostic Port:
Features a diagnostic connector for ECU access and fault code reading, requiring a compatible Ducati diagnostic tool.
🔧 Maintenance
Service Intervals
Oil Filter Change:
Every 12,000 km (7,500 miles) or 12 months
Engine Oil Change:
Every 12,000 km (7,500 miles) or 12 months
Desmo Service Valve Clearance:
Every 12,000 km (7,500 miles) or 12 months (crucial for Desmodromic engines)
Spark Plug Replacement:
Every 12,000 km (7,500 miles)
Air Filter Cleaning Replacement:
Inspect every 12,000 km (7,500 miles), clean/replace as needed
Chain Lubrication Adjustment:
Every 1,000 km (600 miles) or after riding in wet conditions
Fluid Specifications
Brake Fluid:
DOT 4
Clutch Fluid:
DOT 4 (if hydraulic clutch system uses shared reservoir, otherwise refer to manual)
Fork Oil:
Refer to manual for specific grade and quantity (e.g., SAE 5W or 7.5W)
Known Issues
Desmo Maintenance:
Timely and accurate desmodromic valve clearance checks are critical to prevent valve seat damage or performance degradation.
Electrical Connections:
Occasional issues with electrical connectors due to vibration or moisture ingress can cause intermittent faults.
Clutch Slave Cylinder:
Some Ducati models of this era could experience leaks or wear in the clutch slave cylinder seal.
Chain And Sprockets:
Regular maintenance is essential, as chain wear and improper adjustment can accelerate wear on sprockets and the drivetrain.
📚 Vehicle History
Brand Heritage
Heritage:
Ducati boasts a rich history in racing and performance motorcycles, known for its innovative Desmodromic valve system and distinctive Italian design.
Model Evolution
Hypermotard Lineage:
The Hypermotard concept, blending supermoto agility with Ducati's L-twin character, debuted in 2007. The 796 model was introduced as a more accessible variant, offering a balance of performance and usability compared to the earlier 1100 models.
796 Specifics:
The 796 variant used the engine derived from the Monster 796, providing a more manageable power delivery while retaining the Hypermotard's distinctive styling and chassis characteristics.
Production
Production Period:
2010-2012 for this specific manual coverage.
🏆 Awards & Recognition
Recognitions
Reviews:
While specific 'awards' are rare for individual model years in this segment, the Hypermotard line consistently received positive reviews for its unique blend of fun, agility, and character.
Ratings
Performance Handling:
Praised by critics for its sharp handling, strong braking, and engaging engine response.
Certifications
Emissions:
Meets European and relevant regional emissions standards for its model year.
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