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EAGLE TALON 1990-1994 Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Eagle Model: Talon Model Years Covered: 1990, 1991, 1992, 1993, 1994 Market Segment: Compact Sports Coupe Codes Chassis Code: PCP (First Generation) 👋 Introduction Market...
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EAGLE TALON 1990-1994 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Eagle
Model:
Talon
Model Years Covered:
1990, 1991, 1992, 1993, 1994
Market Segment:
Compact Sports Coupe
Codes
Chassis Code:
PCP (First Generation)
👋 Introduction
Market Position
Positioning:
The Eagle Talon was positioned as a sport compact, often cross-shopped with vehicles like the Mitsubishi Eclipse and Plymouth Laser, sharing significant development with the latter due to the Chrysler-Mitsubishi 'Diamond-Star Motors' joint venture.
Driving Dynamics:
The Talon was lauded for its engaging driving dynamics, especially in AWD turbocharged trims, offering a balance of grip and responsiveness.
Competitive Analysis
Competitors:
Mitsubishi Eclipse, Plymouth Laser, Honda Civic Si, Acura Integra, Nissan 240SX, Toyota Celica.
Key Features
Distinctiveness:
Known for its aggressive styling, optional all-wheel drive (AWD) and potent turbocharged engine options, particularly the DSM 4G63T powerplant shared with Mitsubishi models. Offered in both naturally aspirated and turbocharged variants, providing a range of performance levels.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical and electrical systems
Secondary Coverage:
Body and chassis, maintenance
Page Count
Total Pages:
Over 5000
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
File Delivery:
Downloadable ZIP archive
📖 Manual Coverage
Systems Covered
Engine:
Engine Overhaul and Rebuilding, Engine Performance, Firing Orders, Serpentine Belt Routings
Drivetrain:
Transmission Information, U-Joint and CV-Joint Service Procedures
Brakes:
Brakes, Complete Torque Specifications
Suspension:
Suspension, Front End Procedures and Specifications
Electrical:
Wiring Diagrams, Computer Diagnostic Codes
Comfort And Convenience:
Sunroof, Air Conditioning Service and Capacities
Bodywork:
Body and Chassis, including Sunroof mechanisms.
Diagnostics:
Diagnostic Trouble Codes (DTCs) for engine management and other systems.
Procedures Included
Maintenance:
Factory Maintenance Schedules and Charts, Timing Belt Replacement, Serpentine Belt Routings
Repair:
Engine Overhaul and Rebuilding, Repair Procedures, U-Joint and CV-Joint Service Procedures
Diagnostics:
Trouble Codes, Troubleshooting and Diagnostics, Computer Diagnostic Codes
Troubleshooting:
Comprehensive troubleshooting guides based on symptoms and diagnostic trouble codes (DTCs).
Air Conditioning:
Detailed procedures for AC system service, including refrigerant capacities and service methods.
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine rebuilds and complex diagnostics.
Illustration Quality:
Hundreds of illustrations for detailed viewing
Engine Rebuild:
Detailed procedures for engine overhaul and rebuilding, including torque specifications, clearance measurements, and component identification.
Wiring Diagrams:
Complete and detailed wiring diagrams for all electrical systems, essential for diagnosing electrical faults.
Torque Specs:
Comprehensive list of all critical torque specifications for engine, chassis, and suspension components.
📊 Manual Specifications
File Format
Compatibility:
Works on all computers - PC & Mac
Features:
Zoomable, Printable pages
Searchability:
PDF format allows for text searching of content.
Print Quality
Print Ability:
Print any pages needed without soiling original document
Binding Type
Binding:
Digital (PDF within ZIP archive)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
4G63 (2.0L Naturally Aspirated), 4G63T (2.0L Turbocharged)
Performance
Horsepower Range:
135-195 hp (depending on engine and model year)
Torque Range:
137-203 lb-ft (depending on engine and model year)
Fuel System
Injection:
Multi-point Fuel Injection (MPI)
Turbocharger:
Mitsubishi TD05H-14B or similar turbocharger on performance models.
Maintenance
Timing Belt:
The 4G63 and 4G63T engines are interference engines, meaning timing belt failure will result in valve-to-piston contact. Regular replacement is critical.
Engine Codes
2 0L Na Spec:
4G63 SOHC, Approx. 135-140 hp, 137-140 lb-ft torque.
2 0L Turbo Spec:
4G63T DOHC Turbocharged, Approx. 190-195 hp, 203 lb-ft torque (for higher trims like AWD Turbo).
🔧 Transmission
Standard
Transmission Type:
5-speed Manual
Optional
Transmission Type:
4-speed Automatic (with AWD option for some models)
Features
AWD System:
Available advanced all-wheel-drive system with viscous coupling center differential on higher performance models.
📐 Dimensions
Exterior
Body Style:
2-door Coupe
Wheelbase:
Approx. 98.6 inches (2504 mm)
Weights
Curb Weight Range:
Approx. 2,850 - 3,200 lbs (1293 - 1451 kg)
🛡️ Safety Features
Ratings
Crash Testing:
Information from this era may vary by testing agency and specific model year. The manual will provide specific safety system details.
Active Features
Braking System:
Disc brakes front and rear, with optional Anti-lock Braking System (ABS).
Passive Features
Restraints:
Seat belts, driver and passenger airbags (depending on model year and trim).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player depending on trim level. Basic analog controls.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on many models.
Connectivity
Connectivity Features:
Limited by era; primarily focused on vehicle systems. No modern Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specifics).
Timing Belt Replacement:
Typically recommended every 60,000 miles or 5 years for the 4G63/4G63T engines. Critical due to interference design.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., 5W-30, 10W-30) and API service classification. Typically SAE 10W-30 API SG or higher for naturally aspirated, and 5W-30 API SH or higher for turbocharged models. Capacity approx. 4.2-4.5 quarts with filter.
Coolant:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Capacity approx. 7.5-8.0 quarts.
Transmission Fluid Manual:
API GL-4 gear oil. Capacity approx. 2.0-2.5 quarts.
Transmission Fluid Automatic:
ATF SP-II or equivalent. Capacity approx. 7.5-8.0 quarts for a complete fluid change.
Power Steering Fluid:
Refer to manual for specific type (likely ATF or dedicated power steering fluid). Capacity approx. 1.0-1.5 quarts.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Capacity approx. 0.5-1.0 quart for a full system flush.
Known Issues
Turbo Failures:
Turbocharger failure on 4G63T models can occur due to oil starvation or contamination if maintenance is neglected. Proper pre-lubrication during oil changes is crucial.
Clutch Wear:
Clutch wear can be accelerated in performance-oriented driving or with AWD models.
Suspension Components:
Bushings and CV joint boots are common wear items, especially on AWD models subjected to spirited driving.
Oil Leaks:
Valve cover gasket and oil pan gasket can degrade over time, leading to leaks.
📚 Vehicle History
Brand Heritage
Eagle Brand:
The Eagle brand was introduced by Chrysler in 1987 as a separate marque to import and rebadge vehicles from Mitsubishi and later SAAB, aiming to offer a diverse range of international vehicles.
Model Evolution
Generation 1:
The first generation (1990-1994) was developed in conjunction with Mitsubishi Motors, forming the 'Diamond-Star Motors' joint venture. It shared its platform with the Mitsubishi Eclipse and Plymouth Laser.
Production
Manufacturing Location:
Normal, Illinois, USA (Diamond-Star Motors plant)
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