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Fendt 815 817 818 Steering Axle DANA 745-110 Service Repair Manual

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This manual covers the DANA 745-110 steering axle, a critical component for Fendt 815 Vario, 817 Vario, and 818 Vario tractors produced from approximately 2002 onwards. These high-horsepower, premium agricultural...
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类型: Tractor
厂商:
斯库: 137332
Fendt 815 817 818 Steering Axle DANA 745-110 Service Repair Manual
This manual covers the DANA 745-110 steering axle, a critical component for Fendt 815 Vario, 817 Vario, and 818 Vario tractors produced from approximately 2002 onwards. These high-horsepower, premium agricultural tractors are renowned for their advanced Vario continuously variable transmission, robust engineering, and suitability for demanding professional agricultural operations. The DANA 745-110 axle is a key element in their performance, designed for heavy-duty applications and contributing to the exceptional maneuverability and stability characteristic of Fendt machinery. This comprehensive workshop service manual provides detailed information for the maintenance, repair, and overhaul of the steering axle assembly. Coverage includes the planetary reduction gears, steering case, main body, pinion group, differential unit, and associated components, including optional steering sensors. The manual offers step-by-step instructions for disassembly, assembly, maintenance, lubrication, and troubleshooting, along with guidance on special tool usage and critical torque specifications. This resource is designed to assist owners, mechanics, and technicians in ensuring the optimal performance and longevity of their Fendt tractor's steering system.
🏷️ Basic Information
Identification
Make:
Fendt
Model:
815 Vario, 817 Vario, 818 Vario
Component Covered:
Steering Axle DANA 745-110
Manual Reference Code:
DANA 745-110
Generation
Vehicle Production Period For Axle:
Circa 2002 onwards (as indicated by manual year)
👋 Introduction
Market Position
Vehicle Segment:
High-horsepower, premium agricultural tractors
Target User:
Professional agricultural operations, contractors, and farm machinery workshops
Competitive Analysis
Key Competitors:
John Deere, Massey Ferguson, Claas (in the premium tractor segment)
Key Features
Transmission:
Vario (Continuously Variable Transmission - CVT), indicating advanced technology
Axle Design:
DANA 745-110, a known robust and high-performance axle for heavy-duty applications
Articulation Steering:
Standard articulation steering for maneuverability
📋 Manual Details
Coverage Areas
Steering System:
Complete steering axle assembly and associated components
Axle Type:
DANA 745-110
Specific Models:
Fendt 815 Vario (715..0001), Fendt 817 Vario (717..0001), Fendt 818 Vario (718..0001)
Page Count
Total Pages:
121
Manual Type
Type:
Workshop Service Manual
Language
Supported Languages:
English, German
Format
Digital Features:
Fully digital, searchable by word, text copyable
Digital Advantages:
Instant access, portability, and ease of searching for specific information
📖 Manual Coverage
Systems Covered
Steering Mechanism:
Planetary reduction, steering case, main body, pinion group, differential unit
Sensors:
Steering sensor (optional)
Angle Measurement:
Steering angle
Differential:
Differential unit within the steering axle, including bearing and gear maintenance
Planetary Reduction Gears:
Service and maintenance of the planetary hub reduction gears
Procedures Included
Maintenance And Lubrication:
Detailed procedures for maintenance and lubrication of the steering axle components
Disassembly And Assembly:
Step-by-step instructions for dismantling and reassembling steering axle components
Troubleshooting:
Diagnostic procedures and solutions for common steering axle issues
Special Tool Usage:
Guidance on the use of specialized tools for steering axle service
Component Replacement:
Replacement of seals, bearings, gears, steering knuckles, and entire axle assemblies
Calibration:
Potential calibration procedures for steering angle sensors or related electronic components
Technical Depth
Diagnostic Capability:
Advanced diagnostics for steering system faults
Repair Complexity:
Suitable for complete overhaul and repair of the steering axle
Torque Specifications:
Inclusion of critical torque values for fasteners and assembly points
📊 Manual Specifications
File Format
Format:
PDF (implied digital version)
Searchability:
High (full-text search capability)
Print Quality
Readability:
High (searchable and copyable text indicates good OCR or original digital formatting)
Binding Type
Binding:
N/A (Digital Version)
Paper Type
Paper:
N/A (Digital Version)
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Likely Deutz or Fendt's own engine integration, common in this era
Engine Type:
Diesel, turbocharged, intercooled (typical for this class of tractor)
Performance
Horsepower Range:
Approximately 150-180 HP (based on model numbers 815, 817, 818)
Fuel System
Fuel Injection:
Common Rail Direct Injection (CRDI) likely, given the 2002 era and Vario transmission
Engine Type
Engine Cylinders:
Likely 6-cylinder inline configuration
🔧 Transmission
Standard
Transmission Type:
Fendt Vario (Continuously Variable Transmission - CVT)
Optional
Optional Transmissions:
N/A (Vario is the defining feature)
Features
Gear Selection:
Electronic, stepless control for optimal speed and efficiency
Power Take Off Control:
Integrated with Vario system for seamless PTO operation
📐 Dimensions
Exterior
Vehicle Type:
Articulated tractor (implied by steering axle function)
Weights
Gross Vehicle Weight:
Significant, likely exceeding 7,000 kg (dry weight), designed for heavy fieldwork
Axle Load Capacity:
Designed for significant front axle loads commensurate with the tractor's horsepower
🛡️ Safety Features
Ratings
Operator Station Standards:
ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant cab
Active Features
Braking System:
Hydraulic disc brakes (likely wet, multi-disc brakes for longevity and performance)
Steering System Safety:
Designed for stability and precise control under load, with potential for sensor-based assistance
Passive Features
Cab Construction:
Pressurized, climate-controlled cab with excellent visibility
💡 Technology Features
Infotainment
Cab Features:
Advanced climate control, electronic monitoring systems, likely integrates with Fendt's telemetry and guidance systems
Driver Assistance
Steering Assistance:
Variable ratio steering or power steering systems for ease of operation
Connectivity
Telematics:
Potential for integration with FendtConnect for remote diagnostics and fleet management
🔧 Maintenance
Service Intervals
Steering Fluid Change:
Typically every 1000-2000 operating hours, refer to manual for precise intervals
Axle Lubrication:
Regular greasing of pivot points and kingpins as per manual recommendations
Fluid Specifications
Steering Hydraulic Fluid:
Requires specific hydraulic fluid meeting Fendt specifications (e.g., Fendt Gear Oil, or equivalent ISO VG 46 / 68, check manual for exact type)
Gear Oil Specifications:
Gear oil for planetary reduction and differential, specific viscosity and EP additives required
Known Issues
Steering Play:
Can develop due to wear in kingpins, tie rod ends, or internal steering unit components
Hydraulic Leaks:
Potential for leaks at seals and hydraulic lines, especially after high hours or improper maintenance
Sensor Malfunction:
Steering angle sensor (if equipped) can fail, leading to control issues or warning lights
📚 Vehicle History
Brand Heritage
Fendt Legacy:
Fendt is renowned for its innovation, engineering excellence, and premium agricultural machinery
Model Evolution
Fendt 800 Series:
The 800 Vario series represents a high-performance tier within Fendt's tractor lineup, known for its power and advanced technology
Production
Manufacturing Location:
Germany (Fendt's primary manufacturing base)
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