This Fendt Xylon Favorit Series Tractor Transmission Repair Manual covers models Xylon 520, 522, 524, and Favorit 509 C, 510 C, 511 C, 512 C, 514 C, 515 C. Fendt is recognized for its high-quality, technologically advanced agricultural machinery, with a particular reputation for innovative transmissions. The Favorit series represented a significant advancement in tractor design, while the Xylon series focused on multi-purpose capabilities. These tractors, powered by diesel engines and featuring advanced drivetrains including Variotronic CVT and mechanical/powershift systems, are engineered for performance and reliability in demanding agricultural environments.
This manual provides comprehensive coverage of transmission systems and components, including the drive chain and sprockets. It details complete transmission overhaul, gear selection, shifting mechanisms, hydraulic control systems, and power take-off engagement. Procedures for disassembly, reassembly, clutch and seal replacement, bearing inspection, and gearset diagnostics are thoroughly explained. Maintenance procedures such as fluid level checks, filter replacement, and lubrication are also included, alongside troubleshooting guidance for common issues like shifting problems, hydraulic leaks, and power loss. This manual is designed to assist owners, mechanics, and technicians in maintaining and repairing the transmission and related drivetrain components of these Fendt tractors.
Series:
Xylon Favorit Series
Models Covered:
Xylon 520, Xylon 522, Xylon 524, Favorit 509 C, Favorit 510 C, Favorit 511 C, Favorit 512 C, Favorit 514 C, Favorit 515 C
Product Type:
Tractor Transmission Repair Manual
Market Niche:
Specialized agricultural machinery repair information for Fendt tractors, focusing on critical drivetrain components.
Provider Offering:
GearHead Manuals provides instant digital access to essential repair data, emphasizing ease of use and immediate availability for on-site repairs.
Key Features:
Instant download, no complex file formats, comprehensive coverage of transmission and related drivetrain systems, lifetime protection policy.
Manual Title:
Fendt Xylon Favorit Series Tractors Transmission Repair Manual
Primary Coverage:
Transmission systems and components
Secondary Coverage:
Drive chain and sprockets
Estimated Page Count:
Indeterminate (Digital Download)
Manual Type:
Repair Manual / Service Manual / Workshop Manual
Language:
English (Assumed based on product description)
Transmission Systems:
Complete transmission overhaul, gear selection, shifting mechanisms, hydraulic control systems for transmission, power take-off (PTO) engagement and control.
Drive Systems:
Drive chain inspection and adjustment, sprocket wear assessment and replacement, differential lock operation and maintenance.
Transmission Repair Procedures:
Disassembly and reassembly of transmission units, clutch replacement, bearing inspection and replacement, seal replacement, gearset diagnostics and repair, torque specifications for fasteners.
Maintenance Procedures:
Transmission fluid level checks, fluid type and capacity specifications, filter replacement intervals and procedures, lubrication points for drivetrain components.
Troubleshooting:
Diagnostic procedures for transmission noise, shifting issues, hydraulic leaks, and power loss. Identification of common failure points.
Technical Depth:
Comprehensive, suitable for professional technicians and experienced DIY mechanics. Includes detailed diagrams, component identification, and step-by-step repair instructions.
Print Quality:
High resolution for clear viewing and printing of diagrams and text.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Engine Manufacturer Common:
Deutz (Commonly used in Fendt tractors of this era, though specific engine details would be in a full service manual).
Power Output Range:
Varies by model (e.g., Favorit 509 C approx. 95 HP, Favorit 515 C approx. 150 HP). Specifics for each model are detailed in comprehensive service manuals.
Transmission Type:
Variotronic (Continuously Variable Transmission - CVT) for Xylon series, and Mechanical/Powershift for Favorit series. Manual covers specifics for these.
Optional Features:
Specific PTO configurations, front axle drive options influencing transmission load.
Transmission Features:
Hydraulic control units, gear engagement actuators, synchromesh components, planetary gear sets (if applicable), differential units.
Wheelbase Range:
Varies by model, typically around 2.5 - 2.8 meters.
Operating Weight Range:
Approx. 5,000 - 7,500 kg, depending on model and configuration.
Safety Standards:
Compliance with relevant agricultural machinery safety directives (e.g., European Machinery Directive) for ROPS, braking systems, and PTO guards.
Active Safety Features:
Brake assist systems, interlock mechanisms preventing unintended engagement of driveline components.
Infotainment Systems:
Not directly relevant to a transmission repair manual, but the tractors themselves featured advanced operator interfaces for transmission control.
Drivetrain Assistance:
Variotronic CVT control for smooth acceleration and optimal engine RPM management, automatic range shifting (Favorit series).
Transmission Fluid Change Interval:
Typically every 1000-2000 operating hours, depending on operating conditions. Specific intervals will be detailed in the manual.
Transmission Fluid Type:
Various grades of hydraulic oil (e.g., ISO VG 32, 46, or specialized CVT fluid for Xylon). Refer to the manual for exact specifications like AGCO Powerfluid or equivalent.
Transmission Fluid Capacity:
Varies significantly by model and transmission type, typically ranging from 15 to 30 liters. Exact capacities are critical and found in the manual.
Common Drivetrain Issues:
Wear on synchronizers and dog clutches (Favorit series), hydraulic control valve issues, potential leaks in CVT units (Xylon series), wear in drive chains and sprockets under heavy load.
Brand Focus:
Fendt is renowned for its high-quality, technologically advanced agricultural machinery, particularly known for its innovative transmissions.
Favorit Series Era:
The Favorit 500 series (including the C variants) represented a significant step forward in tractor design for Fendt, introducing more powerful engines and advanced operator comfort.
Xylon Series Introduction:
The Xylon series, introduced later, focused on multi-purpose capabilities, often featuring sophisticated drivetrains and forwarder/tractor hybrid designs.
Brand Awards:
Fendt tractors consistently receive accolades for innovation, performance, and operator comfort, often recognized at agricultural trade shows like Agritechnica.