Fiat BRAVO & BRAVA Quality Service Repair Manual

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🏷️ Basic Information Identification Make: Fiat Model: Bravo & Brava Series Designation: Type 182 (Brava Hatchback) / Type 198 (Bravo Hatchback) Generation First Generation Bravo Brava: 1995-2001 Second Generation Bravo...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Bravo & Brava

Series Designation:

Type 182 (Brava Hatchback) / Type 198 (Bravo Hatchback)

Generation

First Generation Bravo Brava:

1995-2001

Second Generation Bravo Brava:

2007-2014

Codes

Chassis Code Bravo Brava Gen1:

Chassis Code Bravo Gen2:

👋 Introduction

Market Position

Segment:

Compact family hatchback / small family car

Target Audience:

Individuals and families seeking practical, affordable, and stylish transportation.

Competitive Analysis

Key Competitors Gen1:

Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Mégane, Peugeot 306.

Key Competitors Gen2:

Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Mégane, Peugeot 308, Hyundai i30.

Key Features

Design Philosophy:

Stylish Italian design with a focus on practicality and occupant comfort.

Interior Space:

Known for spacious interiors and good passenger room for its class.

Engine Options:

Wide range of petrol and diesel engines, including Fiat's FIRE and JTD units.

📋 Manual Details

Coverage Areas

Primary Markets:

Europe, South America

Additional Markets:

Select Global Markets

Page Count

Estimated Pages:

High (Specific count not provided, but described as 'complete')

Manual Type

Type:

Quality Service Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Management:

Detailed diagnostics, repair, and overhaul for various petrol and diesel engines.

Fuel System:

Fuel injection systems, pumps, injectors, fuel lines, and evaporative emission controls.

Ignition System:

Ignition coils, spark plugs, ignition timing, and electronic ignition control.

Cooling System:

Radiator, water pump, thermostat, cooling fan, hoses, and coolant specifications.

Exhaust System:

Exhaust manifolds, catalytic converters, mufflers, and emissions control components.

Transmission Manual:

Gearbox overhaul, clutch replacement, shift linkage adjustments, and fluid specifications.

Transmission Automatic:

Automatic transmission diagnostics, repair, fluid service, and torque converter information.

Drivetrain:

Front-wheel drive system, CV joints, driveshafts, and differential maintenance.

Suspension Front:

MacPherson struts, control arms, ball joints, bushings, and alignment procedures.

Suspension Rear:

Torsion beam, multi-link (if applicable), shock absorbers, and spring replacement.

Steering System:

Power steering pump, steering rack, tie rod ends, and column components.

Brakes Front:

Disc brake components, caliper service, pad and rotor replacement, and hydraulic lines.

Brakes Rear:

Disc or drum brake service, parking brake mechanisms, and hydraulic lines.

Anti Lock Brakes:

ABS system components, wheel speed sensors, hydraulic control unit, and bleeding procedures.

Electrical System General:

12V battery, charging system (alternator, regulator), starting system (starter motor).

Lighting System:

Headlights, taillights, interior lighting, bulb types, and wiring.

Instrument Panel:

Gauges, warning lights, instrument cluster diagnostics and repair.

Body Control Modules:

Central locking, power windows, mirrors, wipers, and other body electrical functions.

Comfort Systems:

HVAC system (heating, ventilation, air conditioning) components and service.

Safety Systems:

Airbag system components, SRS module, seatbelt pre-tensioners.

Chassis Electrical:

Sensors, actuators, ECU communication, and diagnostic port (OBD-II).

Bodywork Exterior:

Body panel removal and installation, doors, hoods, fenders, bumpers, and glass replacement.

Bodywork Interior:

Dashboard removal, trim panels, seating, and interior accessory installation.

Wiring Diagrams:

Comprehensive wiring schematics for all electrical systems.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, tire rotations, and inspection schedules.

Scheduled Maintenance:

Detailed service intervals and required maintenance tasks based on mileage and time.

Roadside Repairs:

Troubleshooting and temporary fixes for common roadside issues.

Mot Test Checks:

Guidance on vehicle inspection points relevant to MOT or similar roadworthiness tests.

Troubleshooting:

Diagnostic flowcharts and symptom-based problem resolution for various systems.

Repair Procedures:

Step-by-step instructions with diagrams for component removal, repair, and reinstallation.

Component Overhaul:

Detailed rebuild procedures for engines, transmissions, and other major mechanical assemblies.

Technical Specifications:

Torque values, clearances, fluid capacities, and other critical data.

Diagnostic Codes:

Explanation of Diagnostic Trouble Codes (DTCs) and their probable causes.

Technical Depth

Depth:

Comprehensive (from basic checks to full overhauls).

Detail Level:

Step-by-step diagrams and detailed explanations for all workshop procedures.

📊 Manual Specifications

File Format

Format:

Compatibility:

All Versions of Windows & Mac

Requirements:

Adobe PDF Reader

Print Quality

Printability:

Printable without any restriction

Binding Type

Binding:

Digital Download (PDF)

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Common Petrol Engines Gen1:

1.2 FIRE (80 HP), 1.4 FIRE (90 HP), 1.6 16v (103 HP), 2.0 16v (150 HP - HGT).

Common Diesel Engines Gen1:

1.9 TD (75 HP, 105 HP), 1.9 JTD (105 HP, 115 HP).

Common Petrol Engines Gen2:

1.4 FIRE (95 HP, 120 HP - MultiAir), 1.6 E.torQ (105 HP), 1.4 T-Jet (120 HP, 150 HP).

Common Diesel Engines Gen2:

1.6 Multijet (105 HP, 120 HP), 2.0 Multijet (165 HP).

Performance

Power Delivery:

Generally smooth and refined, with the T-Jet and HGT variants offering sportier performance.

Fuel System

Injection Type:

Multi-point fuel injection (MPI) for petrol, Common Rail Direct Injection (CRDI/JTD/Multijet) for diesel.

Fuel Recommendation:

Unleaded gasoline (Octane rating as per manufacturer specification), Diesel fuel.

🔧 Transmission

Standard

Type Gen1:

5-speed manual gearbox.

Type Gen2:

6-speed manual gearbox.

Optional

Type Gen1 Optional:

Optional 4-speed automatic gearbox on some petrol models.

Type Gen2 Optional:

Optional Dualogic (automated manual) transmission on some models.

Features

Clutch Type:

Hydraulically operated single dry plate clutch.

Transmission Fluid:

Manual: API GL-4, Viscosity SAE 75W-85 or 75W-90. Automatic: ATF type as specified by Fiat.

📐 Dimensions

Exterior

Length Gen1:

Approximately 4050 mm.

Width Gen1:

Approximately 1700 mm.

Height Gen1:

Approximately 1430 mm.

Length Gen2:

Approximately 4335 mm.

Width Gen2:

Approximately 1790 mm.

Height Gen2:

Approximately 1490 mm.

Cargo

Boot Capacity Gen1:

Approximately 370 litres.

Boot Capacity Gen2:

Approximately 400 litres.

Weights

Kerb Weight Range:

Varies by engine and specification, typically 1100-1350 kg.

🛡️ Safety Features

Ratings

Euro Ncap Gen1:

3 stars (earlier models with less stringent testing protocols).

Euro Ncap Gen2:

5 stars (achieved a high score for its time).

Active Features

Standard on most models from mid-generation onwards, optional on earlier ones.

Available on higher trims and later models, often combined with ASR (Traction Control).

Brake Assist:

Available on select models.

Passive Features

Airbags:

Front airbags standard, side and curtain airbags available on higher trims/later models.

Seatbelts:

Three-point seatbelts with pre-tensioners and load limiters for front seats.

💡 Technology Features

Infotainment

Audio System:

Factory fitted CD/radio systems, with options for auxiliary input and steering wheel controls on later models.

Navigation:

Optional satellite navigation systems available on higher trims and later models.

Driver Assistance

Cruise Control:

Available on higher trim levels and as an option on many models.

Parking Sensors:

Rear parking sensors available on select models.

Connectivity

Bluetooth:

Available on later models and higher trim levels for hands-free calling and audio streaming.

Usb Port:

Available on select later models.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 15,000 km or 12 months, whichever comes first (refer to specific engine and oil type).

Timing Belt Interval:

For petrol engines with timing belts, typically 90,000 - 120,000 km or 5-7 years. JTD/Multijet diesel engines use timing chains or belts with longer intervals.

Brake Fluid Change:

Every 2 years.

Coolant Change:

Every 4-5 years or as specified by coolant type.

Fluid Specifications

Engine Oil Spec:

API SN/CF, ACEA A3/B4, ILSAC GF-5. Viscosity grades like 5W-30, 5W-40 depending on engine and climate.

Coolant Spec:

Ethylene glycol-based antifreeze, typically Paraflu UP or similar specification.

Brake Fluid Spec:

DOT 4.

Known Issues

Engine Issues Gen1:

Potential for oil leaks, lambda sensor failures on petrol engines, turbocharger issues on TD/JTD engines.

Engine Issues Gen2:

Multiair actuator failures (1.4 MultiAir), DPF regeneration issues on diesel models, starter motor failures.

Suspension Wear:

Wear in suspension bushings, ball joints, and anti-roll bar links, especially on higher mileage vehicles.

Electrical Faults:

Intermittent issues with window regulators, central locking, and dashboard warning lights. Corrosion on electrical connectors.

Bodywork Corrosion:

Can be susceptible to rust on wheel arches, sills, and around windows, particularly in older models and certain climates.

Clutch Wear:

Clutch wear can occur as expected with mileage, leading to slipping or difficulty engaging gears.

📚 Vehicle History

Brand Heritage

Fiat Hatchback Legacy:

Builds upon Fiat's long tradition of producing popular compact and small family cars (e.g., Fiat 128, Fiat Ritmo/Strada, Fiat Tipo).

Model Evolution

Bravo Brava Launch Gen1:

Launched in 1995 as a replacement for the Fiat Tipo, offered in two distinct body styles: Bravo (3-door sporty) and Brava (5-door practical).

Facelift Gen1:

Received a facelift in 1998, with minor styling updates and improved features.

Bravo Launch Gen2:

Reintroduced as a distinct model (Bravo) in 2007, dropping the Brava name, with a more modern design and larger dimensions.

Facelift Gen2:

Facelifted in 2010, featuring styling tweaks and powertrain updates.

Production

Manufacturing Locations:

Primarily manufactured at Fiat's Mirafiori plant in Turin, Italy, and later at other Fiat facilities.

Production Years Gen1:

1995-2001

Production Years Gen2:

2007-2014

🏆 Awards & Recognition

Recognitions

European Car Of The Year Gen1:

Nominated for European Car of the Year in 1996.

European Car Of The Year Gen2:

Achieved a 5-star Euro NCAP safety rating, a significant achievement for its class at the time of its release.

Engine Awards:

Fiat's JTD and Multijet diesel engines have received multiple 'International Engine of the Year' awards for their efficiency and performance.