Model Segment:
Compact family car (C-segment)
Key Competitors:
Volkswagen Golf, Ford Focus, Opel Astra, Renault Mégane
Design Philosophy:
Stylish Italian design, spacious interior, focus on practicality and driving dynamics
Platform:
Fiat Compact Platform (shared with Lancia Delta III)
Engine:
Comprehensive engine overhaul, diagnosis, and repair procedures for all variants
Clutch:
Clutch system inspection, repair, and replacement procedures
Gearbox And Diff:
Gearbox (manual and potentially automatic) and differential service, repair, and fluid specifications
Braking System 1:
Front and rear brake system components, service, and diagnostics (e.g., pads, discs, calipers, hoses)
Braking System 2:
ABS, EBD, and brake booster system diagnosis and repair
Steering:
Power steering system, steering rack, and column maintenance and repair
Suspension And Wheel:
Front and rear suspension components, wheel alignment, and bearing service
Electrical System:
Wiring diagrams, component testing, fuse and relay locations, lighting, ignition, and starting systems
Bodywork:
Body panel repair, door mechanisms, and interior trim removal/installation
Climate Control:
HVAC system operation, diagnosis, and component replacement (heater core, A/C compressor)
Fuel System:
Fuel pump, injectors, fuel filter, and tank service procedures
Cooling System:
Radiator, thermostat, water pump, and cooling fan repair and maintenance
Exhaust System:
Exhaust manifold, catalytic converter, muffler, and pipe repair and replacement
Maintenance:
Regular service intervals, fluid changes, filter replacements, spark plug replacement
Troubleshooting:
Diagnostic charts, symptom analysis, and fault finding for common issues
Repair:
Step-by-step repair instructions for all major components and systems
Rebuilds:
Engine and gearbox rebuild procedures, including component specifications
Specifications:
Torque specifications, clearances, and assembly instructions
Diagnostics:
OBD-II diagnostic procedures, sensor testing, and ECU troubleshooting
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission overhauls
Target Audience:
DIY mechanics and professional technicians
Quality:
High-resolution PDF, suitable for printing
Searchability:
Text-searchable for quick information retrieval
Printability:
Printable pages for easy workshop use
Format Note:
Digital PDF format, no physical binding
Format Note:
Digital PDF format, no physical paper type
Engine Options 2006:
1.4 Fire (8V/16V), 1.4 T-Jet, 1.9 JTDm (8V/16V Diesel), 1.6 MultiJet Diesel, 2.0 MultiJet Diesel (introduced later in generation)
Example Engine Variant 1:
1.4 FIRE 16V
Horsepower 1:
90 PS (66 kW; 89 hp) @ 6000 rpm
Torque 1:
128 Nm (94 lb-ft) @ 4500 rpm
Engine Variant 2:
1.9 MultiJet 16V Diesel
Horsepower 2:
150 PS (110 kW; 148 hp) @ 4000 rpm
Torque 2:
305 Nm (225 lb-ft) @ 2000 rpm
Fuel Delivery Petrol:
Multi-point fuel injection (MPI) or Turbocharged Direct Injection (GDI for T-Jet)
Fuel Delivery Diesel:
Common Rail Direct Injection (CRDI)
Length:
Approx. 4,336 mm (170.7 in)
Width:
Approx. 1,792 mm (70.6 in)
Height:
Approx. 1,494 mm (58.8 in)
Wheelbase:
Approx. 2,600 mm (102.4 in)
Boot Capacity:
Approx. 380 liters (13.4 cu ft), expandable with rear seats folded
Kerb Weight:
Varies by engine/trim, typically 1250-1450 kg
Euro Ncap Rating:
5 Stars (achieved for the second generation Bravo)
Active Safety:
ABS with EBD, Brake Assist (BAS), Traction Control (ASR), Electronic Stability Program (ESP - optional/standard on higher trims)
Passive Safety:
Multiple airbags (front, side, curtain), ISOFIX child seat anchors, Seatbelt pretensioners
Infotainment Features:
Optional Blue & Me infotainment system (Bluetooth connectivity, USB interface, voice control), CD player, radio
Driver Assistance Features:
Cruise control (optional), parking sensors (optional)
Connectivity Options:
Bluetooth connectivity (with Blue & Me system), USB connectivity (with Blue & Me system)
Headlight Type:
Halogen headlights, optional Xenon headlights on higher trims
Oil Change Interval:
Typically 15,000 km (9,320 mi) or 1 year, whichever comes first (check manual for specific engine variant)
Engine Oil Type:
Specific viscosity grades (e.g., 5W-40, 10W-40) and API/ACEA specifications required, detailed in manual
Coolant Type:
Paraflu UP or equivalent (Ethylene Glycol based, pink/red color)
Gearbox Oil Type:
Specific GL-4 or GL-5 rated gear oil, dependent on gearbox type (e.g., M32 uses GL-4)
Power Steering Fluid:
Specific hydraulic fluid, refer to manual (often ATF Dexron II/III or specific Fiat fluid)
Common Problems:
Issues with the M32 gearbox (bearing wear, synchro wear), EGR valve issues on diesel engines, glow plug issues, potential water ingress in certain electrical connectors, suspension component wear (e.g., ball joints, drop links)
Maintenance Recommendations:
Regular inspection of suspension and steering components, cleaning of EGR valve, proactive gearbox oil changes, checking for water leaks.