Vehicle Segment:
Light Commercial Vehicle (LCV) / Compact MPV
Target Audience:
Tradespeople, families, small businesses requiring versatile and economical transport.
Key Competitors:
Citroën Berlingo, Peugeot Partner, Renault Kangoo, Opel/Vauxhall Combo, Volkswagen Caddy
Versatility:
Designed for practicality with a focus on cargo capacity and passenger comfort, often featuring a boxy, functional design.
Practicality:
Emphasis on robust construction, ease of access, and flexible interior configurations.
Diy Support:
Enables DIY owners and independent mechanics to perform a wide range of repairs and maintenance, saving on labor costs.
Professional Use:
Provides the same level of detail and accuracy used by professional technicians and workshops.
Applicable Years:
2000, 2001, 2002, 2003, 2004, 2005
Engine Variants Covered:
Petrol: 1.2 8V, 1.6 16V; Diesel: 1.3 JTD, 1.9 D, 1.9 JTD
Estimated Page Count:
Variable (typically 500+ pages for comprehensive factory manuals, actual count not specified but implied to be large given file size and detail)
Type:
Service Repair Manual / Workshop Manual / Factory Manual
Language:
Likely English (implied by sales context and common manual availability)
Format:
PDF Download (potentially zipped .zip or .rar, or standalone .exe)
Powertrain:
Engine Control, Fuel & Exhaust Systems, Engine Lubrication, Engine Mechanical, Transmission, Clutch & Gearbox, Propeller Shaft & Differential
Chassis:
Brake System (Front & Rear), Front & Rear Axle, Steering System, Suspension, Wheels & Tyres
Electrical And Body:
Electrical System, Cooling System, Heater & Air Conditioning, Ventilation System, Lights and Switch, Body & Chassis, Interior Fittings, Safety Systems
Maintenance:
Scheduled Maintenance, Preventative Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Top-offs
Repair And Diagnostics:
Troubleshooting, Fault Finding, Engine Overhaul, Transmission Repair, Brake System Repair, Suspension Component Replacement, Electrical Diagnostics, Wiring Diagram Interpretation
Restoration And Rebuild:
Comprehensive instructions for rebuilding or restoring major vehicle components
Depth:
Full Factory/Workshop Level (detailed step-by-step instructions, diagnostics, component breakdowns, wiring diagrams)
Format:
Digital Download (PDF, potentially ZIP/RAR/EXE)
Accessibility:
Readable on PC, Mac, iPad, etc. Requires PDF reader. May require unzipping software.
Printability:
Printable on any computer and printer
Binding:
Not Applicable (Digital Download)
Paper Type:
Not Applicable (Digital Download)
Illustration Quality:
Illustrated with clear step-by-step instructions, zoomable illustrations, detailed component explosions, exploded views
1.2 8V Fire:
Inline-4 cylinder, SOHC, 8 valves, naturally aspirated petrol. Displacement: ~1.2 liters. Power output: approximately 60-65 PS (44-48 kW). Torque: approximately 100-105 Nm. Known for simplicity and economy.
1.6 16V Fire:
Inline-4 cylinder, DOHC, 16 valves, naturally aspirated petrol. Displacement: ~1.6 liters. Power output: approximately 100-103 PS (74-76 kW). Torque: approximately 145-150 Nm. Offers improved performance over the 1.2.
1.3 Jtd (Multijet):
Inline-4 cylinder, DOHC, 16 valves, common rail direct injection turbodiesel. Displacement: ~1.3 liters. Power output: typically around 70-75 PS (51-55 kW). Torque: approximately 180-190 Nm. Known for fuel efficiency and compact size.
1.9 D:
Inline-4 cylinder, SOHC, 8 valves, naturally aspirated indirect injection diesel. Displacement: ~1.9 liters. Power output: approximately 63 PS (46 kW). Torque: approximately 115-120 Nm. A simpler, less powerful diesel option.
1.9 Jtd:
Inline-4 cylinder, DOHC, 8 valves, common rail direct injection turbodiesel. Displacement: ~1.9 liters. Power output: approximately 80-100 PS (59-74 kW) depending on variant (e.g., 80PS, 100PS). Torque: approximately 190-230 Nm. A robust and popular diesel engine offering a good balance of power and economy.
General Performance Characteristics:
Engines are generally tuned for economy and utility rather than outright speed. The 1.9 JTD and 1.6 16V offer the best performance for overtaking and carrying loads.
Petrol Injection Type:
Multi-point fuel injection (MPI)
Diesel Injection Type:
Common Rail Direct Injection (CRDi) for JTD variants, Indirect Injection for 1.9 D.
Gearbox Type:
5-speed manual transmission (standard across most variants)
Optional Gearbox:
Some models may have had an automatic or robotic manual transmission option, though less common than manual.
Clutch Type:
Dry single-plate clutch, hydraulically operated.
Body Styles:
Panel Van, Combi (Passenger/Cargo combination), Leisure Activity Vehicle (LAV)
Typical Length:
~4.16 meters
Typical Width:
~1.72 meters
Typical Height:
~1.80 meters
Gross Vehicle Weight Rating Gvwr:
Varies by configuration, typically around 1800-2000 kg
Euro Ncap Rating:
3 Stars (for early models), potentially revised in later iterations. Focus was on utility, not high safety scores compared to modern passenger cars.
Braking System:
Front: Ventilated discs. Rear: Drums (common). ABS and EBD may be optional or standard on higher trims/later models.
Airbags:
Driver and passenger airbags usually standard or optional. Side airbags potentially available on higher trims.
Seatbelts:
Three-point seatbelts with pre-tensioners.
Audio System:
Basic radio/cassette or CD player systems common. Options for upgraded stereo systems, often with steering wheel controls.
Navigation:
Aftermarket or rare factory-fitted navigation systems available on higher trims.
Driver Assistance Systems:
Limited by modern standards. Features like rear parking sensors might be optional. ABS was an option or standard depending on market and trim.
Connectivity Options:
Basic Bluetooth hands-free kits or aftermarket solutions were the norm.
Oil Change Interval:
Typically every 15,000-20,000 km or 12 months, whichever comes first (varies by engine and oil specification).
Timing Belt Interval:
For 1.2 8V, 1.6 16V petrol engines: Usually around 120,000 km or 5 years (crucial to replace as per manual).
Timing Chain Or Belt:
1.3 JTD: Timing chain (generally maintenance-free, but requires inspection). 1.9 JTD/D: Timing belt (replacement intervals similar to petrol engines).
Engine Oil Petrol 1.2 8V:
SAE 10W-40, API SL/CF or ACEA A3/B3 (check manual for exact specification and capacity, typically around 3.5 liters).
Engine Oil 1.9 Jtd:
SAE 5W-40 or 10W-40, ACEA B3/B4 or C3 (low SAPS for DPF models if applicable, check manual; capacity around 4.3 liters).
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors. Fiat recommends Paraflu Up or equivalent. Capacity around 6.5 liters.
Brake Fluid:
DOT 3 or DOT 4 (check manual). Replace every 2 years.
Transmission Oil:
Manual transmission: SAE 75W-80 GL-4 (check manual for specific type and capacity, typically around 2 liters).
Common Wear Items:
Clutch wear, suspension bushes, exhaust system corrosion, EGR valve issues (on diesel), glow plugs (on diesel).
Electrical Gremlins:
Minor electrical faults can occur due to age, such as instrument cluster issues or door lock actuators.
Diesel Particulate Filter Dpf:
If fitted to later 1.3 JTD models, can be prone to clogging if not driven correctly (e.g., short journeys).
Wheel Bolt Pattern:
4x98 mm (common Fiat pattern)
Tire Sizes:
Commonly 175/70 R14, 185/65 R15, or 195/55 R16 depending on trim and model year.
Fiat Commercial Vehicles:
Fiat has a long history of producing robust and practical light commercial vehicles dating back to models like the Fiat 600 Multipla and Fiorino.
First Generation Doblo:
Launched in 2000 as a successor to the Fiat Fiorino (third generation). Designed to compete in the burgeoning compact MPV and van market.
Facelifts And Updates:
Received minor updates during its production run, including styling tweaks and interior refinements. The models covered by this manual represent the initial launch phase.
Manufacturing Locations:
Primarily manufactured at Fiat's Tofas plant in Turkey, and also in other Fiat facilities globally.
