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Fiat Grande Punto 2005-2011 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Fiat Model: Grande Punto Year: 2005-2011 Codes Chassis Codes: Type 199 👋 Introduction Market Position Segment: Compact hatchback (B-segment) Target Audience: Affordable, stylish, and practical...
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类型: Car
厂商:
斯库: 204144
Fiat Grande Punto 2005-2011 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Fiat
Model:
Grande Punto
Year:
2005-2011
Codes
Chassis Codes:
Type 199
👋 Introduction
Market Position
Segment:
Compact hatchback (B-segment)
Target Audience:
Affordable, stylish, and practical urban car for young drivers and small families.
Competitive Analysis
Key Competitors:
Volkswagen Polo, Ford Fiesta, Opel/Vauxhall Corsa, Renault Clio, Peugeot 207, Honda Jazz, Toyota Yaris
Key Features
Design:
Distinctive 'Grande' styling, modern interior, good perceived quality for its class.
Driving Dynamics:
Sporty handling characteristics, especially in sportier trims, engaging driving experience.
Safety:
Good safety ratings for its era, advanced safety features available on higher trims.
Engines:
Wide range of petrol and diesel engines, including economical and sporty options.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America, Europe, Asia, Australia
Page Count
Estimated Pages:
Over 1000 (estimated based on typical factory manuals of this scope)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Primary Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, internal components, cylinder head, pistons, crankshaft, camshafts, timing system
Engine Fuel System:
Fuel injection (MPI, Direct Injection), fuel pump, injectors, fuel pressure regulator, fuel lines
Engine Ignition System:
Spark plugs, ignition coils, crankshaft position sensor, camshaft position sensor
Engine Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan operation, temperature sensors
Engine Lubrication System:
Oil pump, oil filter, oil pan, oil pressure sensor, lubrication passages
Engine Emission Control:
Catalytic converter, exhaust gas recirculation (EGR), oxygen sensors (Lambda sensors), evaporative emission control (EVAP)
Transmission Manual:
Gearbox overhaul, clutch replacement, shift linkage, differential
Transmission Automated Manual:
Specific to Dualogic/Selespeed systems (if applicable to covered models)
Transmission Automatic:
If automatic variants were offered, coverage would include torque converter, planetary gearsets, valve body, transmission control module (TCM)
Drivetrain Front Wheel Drive:
Front axle shafts, CV joints, wheel bearings
Braking System:
Hydraulic system, brake fluid, master cylinder, brake booster, ABS system (sensors, modulator), front and rear brake calipers, rotors, pads
Suspension System:
Front MacPherson struts, rear torsion beam or multi-link (depending on variant), springs, shock absorbers, control arms, anti-roll bars
Steering System:
Electric Power Steering (EPS) system, steering column, steering rack, tie rods
Electrical System Power:
Battery, alternator, starter motor, wiring diagrams
Electrical System Lighting:
Headlights, taillights, interior lighting, fog lights, bulb types and replacement
Electrical System Instruments:
Instrument cluster, gauges, warning lights, diagnostic connectors (OBD-II)
Body Exterior:
Body panels, doors, hood, trunk, bumpers, mirrors, glass, seals
Body Interior:
Dashboard, seats, upholstery, trim panels, headliner, carpet
HVAC System:
Air conditioning compressor, condenser, evaporator, heater core, blower motor, climate control module
Safety Systems:
Airbag system (SRS, module, sensors, pretensioners), seat belts
Procedures Included
Maintenance Routine:
Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, brake pad/rotor replacement
Troubleshooting Diagnostics:
Fault code diagnosis, symptom-based troubleshooting, diagnostic flowcharts
Repair Engine:
Engine removal and installation, cylinder head gasket replacement, piston ring replacement, valve adjustments
Repair Transmission:
Clutch replacement, gearbox rebuild, synchronizer replacement
Repair Brakes:
Brake caliper rebuild, ABS module replacement, brake line replacement
Repair Suspension:
Shock absorber replacement, control arm bushing replacement, wheel bearing replacement
Repair Electrical:
Starter motor replacement, alternator replacement, wiring harness repair, sensor replacement
Repair HVAC:
AC system recharge, blower motor replacement, heater core replacement
Bodywork Repair:
Panel replacement, door adjustment, bumper repair/replacement
Bodywork Refinishing:
Minor paintwork guidance (color codes, preparation)
Technical Depth
Depth:
Comprehensive - from basic maintenance to complete engine and transmission overhauls, and advanced diagnostics.
📊 Manual Specifications
File Format
Compatibility:
Windows and MAC OS
Print Quality
Printability:
Full page and single page printing supported
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
Licensing
Usage License:
Unlimited usage on multiple devices, no expiry
⚙️ Engine Specifications
Primary Engine
Petrol Variants:
1.2L Fire (65 PS), 1.4L Fire (95 PS), 1.4L 16V (95 PS), 1.4L Turbo Jet (120 PS), 1.8L 16V T-Jet (150-200 PS - Abarth variants)
Diesel Variants:
1.3L MultiJet (75 PS, 90 PS), 1.6L MultiJet (105 PS, 120 PS)
Performance
Typical Top Speed 1.4 95Ps:
Approx. 178 km/h (111 mph)
Typical 0 100Kmh 1.4 95Ps:
Approx. 11.2 seconds
Fuel System
Injection Type Petrol:
Multi-Point Fuel Injection (MPI) for Fire engines, Turbocharged Direct Injection for Jet engines.
Injection Type Diesel:
Common Rail Direct Injection (CRDI)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual (e.g., C510, C513)
Optional
Transmission Type:
6-speed Manual (on some higher performance or diesel variants), Dualogic Automated Manual Transmission (on certain petrol variants)
Features
Clutch Type:
Dry single-plate clutch
📐 Dimensions
Exterior
Length:
Approx. 4086 mm (160.9 inches)
Width:
Approx. 1706 mm (67.2 inches)
Height:
Approx. 1494 mm (58.8 inches)
Wheelbase:
Approx. 2600 mm (102.4 inches)
Weights
Curb Weight 1.4 95Ps:
Approx. 1140 kg (2513 lbs)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for models equipped with optional safety packs)
Active Features
ABS:
Standard on most models, often with EBD (Electronic Brakeforce Distribution)
Esp:
Optional or standard on higher trims, includes ASR (Anti-Slip Regulation) and MSR (Engine Torque Regulation)
Hill Holder:
Available on some variants, assists in starting on inclines
Passive Features
Airbags:
Driver, passenger, side airbags, curtain airbags (depending on trim level)
Seat Belts:
Pre-tensioners and load limiters for front seats
💡 Technology Features
Infotainment
Head Unit:
Factory fitted Radio/CD player, often with MP3 compatibility. Optional Blue&Me hands-free system with USB connectivity.
Driver Assistance
Cruise Control:
Optional on many trims.
Parking Sensors:
Optional rear parking sensors.
Connectivity
Bluetooth:
Via optional Blue&Me system for hands-free calling and music streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically 15,000 - 20,000 km (9,300 - 12,500 miles) or 1 year, whichever comes first.
Oil Change Interval Diesel:
Typically 20,000 - 30,000 km (12,500 - 18,600 miles) or 1 year, whichever comes first.
Timing Belt Replacement:
Varies by engine, typically 100,000 - 120,000 km (62,000 - 75,000 miles) or 5-6 years. Crucial to check specific engine type.
Fluid Specifications
Engine Oil 1.4 Fire:
API SN/SP, ACEA C3, SAE 5W-40 or 5W-30 (check manual for exact spec based on driving conditions).
Engine Oil 1.3 Multijet:
ACEA C2 or C3, SAE 5W-30 (Low SAPS oil usually required).
Coolant:
Paraflu UP or equivalent (OAT type, pink/red color), 50/50 mix with distilled water.
Brake Fluid:
DOT 4
Transmission Fluid Manual:
GL-4, SAE 75W-80 or 75W-90 (specific viscosity depends on gearbox type).
Known Issues
Common Problems Petrol Engines:
Ignition coil failures, lambda sensor issues, thermostat housing leaks, occasional oil consumption on high-mileage engines.
Common Problems Diesel Engines:
DPF (Diesel Particulate Filter) regeneration issues (especially for short-distance urban driving), EGR valve problems, glow plug failures.
Common Problems Electrical:
CAN bus communication errors, minor electrical gremlins, issues with power windows or central locking, headlight bulb failures.
Common Problems Suspension Steering:
Front drop link wear, steering rack play, electric power steering (EPS) motor issues on some models.
Common Problems Brakes:
Corrosion on brake discs, premature wear of brake pads (especially rear on some models due to weight distribution).
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Model Evolution
Predecessor:
Fiat Punto (previous generations)
Successor:
Fiat Punto (post-2011 update/next generation)
Production
Production Period:
2005 - 2011 (initial Grande Punto phase), with updates and facelifts during this period.
Manufacturing Locations:
Primarily Italy, potentially other Fiat group plants across Europe.
🏆 Awards & Recognition
Recognitions
Euro Ncap Award:
Achieved a 5-star Euro NCAP safety rating, signifying a high level of passive safety for its class and time.
Ratings
European Car Of The Year:
Was a contender/shortlisted for European Car of the Year awards in its debut year.
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