🏷️ Basic Information

Make:

Fiat

Model:

Idea

Product Type:

Workshop Service Repair Manual

Applicable Model Years:

2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012

👋 Introduction

Market Segment:

Subcompact MPV (Multi-Purpose Vehicle) / City Car

Target Audience:

Families, urban commuters seeking practicality, versatility, and fuel efficiency.

Key Competitors:

Opel/Vauxhall Meriva, Renault Modus, Citroën C3 Picasso, Ford Fusion (first generation).

Unique Selling Proposition:

Compact exterior dimensions with a surprisingly spacious and flexible interior, high seating position, innovative 'Magic Seat' system (on some variants).

📋 Manual Details

Systems Covered:

Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Fuel System, Exhaust System, Cooling System, Emissions Control, Interior Trim, Exterior Trim, Diagnostics

Procedures Included:

Routine Maintenance, Scheduled Maintenance, Troubleshooting, Diagnostic Procedures, Repair Procedures, Component Replacement, Reassembly, Overhaul, Wiring Diagrams, Component Location

Estimated Page Count:

Thousands (implied by 'hundreds of photos and illustrations' and 'complete disassembly')

Manual Type:

Factory Service Manual / Workshop Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Technical Depth:

Comprehensive: From basic maintenance to complete disassembly and reassembly, including in-depth troubleshooting and diagnostic guides for experienced mechanics and DIY enthusiasts.

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, oil pump, lubrication system.

Engine Fuel And Emissions:

Fuel injection system, fuel pump, injectors, throttle body, exhaust system, catalytic converter, emission control systems (e.g., EGR, EVAP).

Cooling System:

Radiator, water pump, thermostat, coolant hoses, fan assembly, cooling system pressure testing.

Ignition System:

Spark plugs, ignition coils, ignition timing, control modules.

Transmission Manual:

Clutch system, gearbox assembly, gear selection, internal components, lubrication, maintenance.

Transmission Automatic:

Automatic transmission assembly, torque converter, valve body, hydraulic control, transmission fluid, solenoids, maintenance.

Drivetrain:

Front-wheel drive system, axles, CV joints, wheel bearings, differential (if applicable).

Suspension:

Front suspension (e.g., MacPherson struts), rear suspension, shock absorbers, springs, control arms, bushings, wheel alignment specifications.

Steering:

Steering rack, power steering system (hydraulic or electric), steering column, tie rods, steering angle sensor.

Brakes:

Front and rear brake systems (disc/drum), brake calipers, pads, rotors, brake lines, master cylinder, ABS system, parking brake.

Electrical System Basics:

Battery, alternator, starter motor, lighting system, fuses, relays, electrical component locations.

Body And Frame:

Body panel removal/installation, door mechanisms, hinges, latches, glass, sunroof (if applicable), underbody protection, structural components.

Interior Trim:

Dashboard, center console, door panels, seat removal/installation, headliner, carpet, trim pieces.

HVAC:

Air conditioning system, heater core, blower motor, climate control unit, refrigerant charging, cabin air filter replacement.

Safety Systems:

Airbag system (SRS), seat belt mechanisms, ABS, ESP (if equipped), diagnostic procedures for safety systems.

Troubleshooting:

Systematic diagnostic flowcharts for common and uncommon issues, fault code interpretation.

Maintenance Schedule:

Detailed service intervals for oil changes, filter replacements, fluid checks, timing belt/chain inspection, brake service, etc.

Component Replacement:

Step-by-step instructions for replacing major and minor components across all vehicle systems.

Wiring Diagrams:

Comprehensive electrical wiring schematics for all vehicle circuits.

Torque Specifications:

Precise torque values for all fasteners to ensure correct assembly and prevent damage.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

📊 Manual Specifications

File Format Details:

PDF (Portable Document Format) - universally compatible with all modern operating systems.

Print Quality:

High resolution, designed for clarity and easy readability when printed. All pages are printable.

Binding Type:

Digital (PDF) - no physical binding, but printable pages allow for custom binding.

Paper Type:

N/A (Digital format) - user can choose preferred paper type for printing.

⚙️ Engine Specifications

Engine Options:

1.4L FIRE (8V and 16V), 1.2L 16V FIRE, 1.3L Multijet Diesel, 1.9L Multijet Diesel, 1.6L Multijet Diesel (later models)

1.4L Fire 16V (Example):

Approx. 95 PS (94 hp; 70 kW) at 6000 rpm, 128 Nm (94 lb-ft) at 4750 rpm

1.3L Multijet (Example):

Approx. 70 PS (69 hp; 51 kW) to 90 PS (89 hp; 66 kW) depending on variant and tuning.

Fuel Delivery:

Multi-point Fuel Injection (MPI) for petrol, Common Rail Direct Injection (CRDI) for Multijet diesel.

Common Petrol Codes:

e.g., 182 B2.000 (1.2L), 192 B2.000 (1.4L 8V), 350 A1.000 (1.4L 16V)

Common Diesel Codes:

e.g., 188 A9.000 (1.3 Multijet 70PS), 199 A2.000 (1.3 Multijet 90PS), 939 A4.000 (1.6 Multijet)

🔧 Transmission

Standard Transmission:

5-speed Manual Transmission

Optional Transmission:

Dualogic (Automated Manual Transmission)

Clutch Type:

Hydraulically actuated dry single-plate clutch

📐 Dimensions

Length:

Approx. 4,060 mm (159.8 in)

Width:

Approx. 1,730 mm (68.1 in)

Height:

Approx. 1,600 mm (63.0 in)

Wheelbase:

Approx. 2,510 mm (98.8 in)

Curb Weight:

Varies by engine/equipment, typically 1,100 kg - 1,300 kg (2,425 lbs - 2,866 lbs)

Cargo Volume:

Approx. 320 litres (11.3 cu ft) with rear seats in place, expandable to over 1,400 litres (49.4 cu ft) with seats folded/removed.

🛡️ Safety Features

Euro Ncap Rating:

4 Stars (for models tested in the early years of its production run)

ABS:

Standard Anti-lock Braking System

Esp:

Optional Electronic Stability Program (ESP) on higher trims or later models

Airbags:

Front airbags for driver and passenger, side airbags, curtain airbags (depending on trim level and market).

Seatbelts:

Pretensioner and load-limiter equipped seatbelts for front occupants.

💡 Technology Features

Infotainment System:

Basic radio/CD player with optional steering wheel controls. Higher trims may feature a CD changer and a more integrated audio system.

Parking Assistance:

Rear parking sensors available on some models/trims.

Auxiliary Input:

Optional AUX input for audio devices on later models or with upgraded head units.

🔧 Maintenance

Engine Oil Change:

Typically every 15,000 km (9,300 miles) or 1 year, whichever comes first. Check manual for specific engine oil viscosity.

Timing Belt Replacement:

For 1.4L FIRE (16V) and 1.2L FIRE engines, often recommended every 90,000 km to 120,000 km (56,000 to 75,000 miles) or 5-6 years. Multijet diesels use timing chains or have different interval recommendations.

Engine Oil Specification:

Refer to manual for specific ACEA/API specifications and viscosity grades (e.g., SAE 5W-30, 5W-40, or 10W-40 depending on engine and climate).

Coolant Specification:

Ethylene glycol-based coolant, typically requiring a 50/50 mix with deionized water. Use Fiat-approved coolant (e.g., Paraflu UP).

Brake Fluid Specification:

DOT 4

Transmission Fluid Manual:

GL-4 SAE 75W-80 or 75W-90 gear oil.

Transmission Fluid Automatic:

Refer to manual for specific ATF (Automatic Transmission Fluid) type (e.g., Tutela or equivalent).

Common Problems:

Issues with the Dualogic gearbox (actuator faults, clutch wear), EGR valve clogging (diesel engines), suspension component wear (bushings, ball joints), occasional electrical gremlins, potential for rear brake caliper sticking.

📚 Vehicle History

Brand Focus:

Fiat, an Italian automotive manufacturer with a long history of producing small, innovative, and practical vehicles.

Introduction Year:

2003

Platform Basis:

Based on the Fiat Punto platform (Type 188).

Facelifts:

Minor updates and trim revisions throughout its production run, but no major platform changes.

Production Locations:

Primarily manufactured in Italy (Termini Imerese, Sicily) and Poland (Tychy).

🏆 Awards & Recognition

Category Award:

Often praised for its practicality and interior space relative to its compact exterior footprint. Competitively priced in its segment.