Fiat Multipla 1998-2006 Workshop Repair & Service Manual [Complete & Informative for DIY Repair]
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🏷️ Basic Information Identification Make: Fiat Model: Multipla Generation Codes: First Generation (186) (1998-2006) Production Years: 1998-2006 👋 Introduction Market Position Niche: Unique compact MPV known for its distinctive 'six-seater,...
Integrated electronic injection/ignition system (Marelli IAW 49F.B2)
Other Engine
Engine 2 Type:
1.9 JTD (Common Rail Direct Injection) 8-valve Diesel
Performance
Engine 1 Power Output:
Approximately 103 hp (76 kW) at 6000 rpm (typical for 1.6 16V Fire engine)
Engine 1 Torque:
Approximately 145 Nm (107 lb-ft) at 4000 rpm (typical for 1.6 16V Fire engine)
Technical Terms
Heat Treatment:
Hardening and Tempering: Heat treatment for steel to improve mechanical characteristics (toughness, strength). Consists of heating to ~720°C, hardening, then tempering to achieve a stable chemical-physical balance.
Combustion Phenomena:
Detonation: Abnormal, extremely rapid combustion of the last burning portion of the mixture, perceived as metallic knocking and power loss. Linked to compression ratio and fuel characteristics.
Phase Change:
Evaporation/Vaporization: Passage from liquid to gaseous state, occurs at any temperature but is slower at lower temperatures. Condensation: Reverse process (vapor to liquid) via compression or cooling.
Physical Properties:
Viscosity: Property of matter resisting particle sliding; decreases rapidly with increasing temperature in liquids.
Sensors:
Devices reacting to energy stimulation by changing state (e.g., resistivity, temperature) to provide electrical signals. Modern sensors are microelectronic, measuring various physical parameters.
Vibrational Phenomena:
Resonance: Phenomenon where induced oscillations in a system are amplified beyond limits under particular conditions.
🔧 Transmission
Standard
Gearbox Type:
5-speed Manual Gearbox
Gearbox Layout:
Positioned transversely in the engine compartment
Gearbox Design:
Three shafts, supported by bearings, gears always meshed, with a final drive reduction.
Features
Gearshift Control:
Twin cable external control made from plastic materials with properties like fatigue resistance and self-lubrication.
Clutch System
Clutch Type:
Dry, single-plate
Clutch Operation:
Thrust bearing always in contact with flexible coupling spring. Driven disc actuated by diaphragm spring pressure. Mechanical release via flexible cable operated by the pedal.
📐 Dimensions
Exterior
Overall Length:
Approximately 4250 mm (specific to generation)
Overall Width:
Approximately 1870 mm (excluding mirrors)
Overall Height:
Approximately 1600 mm
Interior
Seating Capacity:
6 occupants (in a 2+1+2 configuration)
Interior Volume Innovation:
Exceptional passenger and cargo flexibility for its class due to its wide and tall design.
🛡️ Safety Features
Ratings
Euro Ncap Score:
3 Stars (for the 1999 model, highlighting areas for improvement in pedestrian safety and side impact protection).
Active Features
Braking System:
Standard ABS likely included across the range, with disc brakes front and rear.
Passive Features
Airbags:
Front airbags for driver and passenger; side airbags may have been optional or standard on higher trims.
Body Structure:
Designed with a focus on interior space, safety cell construction principles would apply.
💡 Technology Features
Infotainment
Audio System:
Basic radio/cassette or CD player options likely available, with potential for aftermarket upgrades.
Driver Assistance
Parking Sensors:
May have been an option on later models.
Connectivity
Auxiliary Input:
Unlikely to be standard; early models would not have USB or Bluetooth.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first, for petrol engines. Diesel may vary. Consult manual for specific engine.
Timing Belt Replacement:
For 1.6 16V engine, typically every 100,000 km (60,000 miles) or 5 years. Crucial due to interference design. Diesel 1.9 JTD uses a timing belt as well, interval to be confirmed in manual.
Fluid Specifications
Engine Oil:
Likely API SL/CF or ACEA A3/B3/B4, viscosity grade SAE 10W-40 or 15W-40 for petrol. Diesel may require specific JTD specifications. Consult manual for exact type and capacity (approx. 3.5-4 liters).
Coolant:
Ethylene glycol-based antifreeze, typically a blue or green colored mixture with distilled water. Capacity approx. 6-7 liters. Refer to manual for specific Fiat coolant type.
Brake Fluid:
DOT 3 or DOT 4 recommended. Capacity approx. 1 liter. Replace every 2 years.
Gearbox Oil:
Likely SAE 75W-80 or 75W-90 GL-4 specification. Capacity approx. 2 liters. Consult manual for exact type and fill level check.
Known Issues
Common Problems:
Electrical gremlins (especially dashboard and sensor issues), suspension wear (due to vehicle height and weight distribution), clutch cable stretching/failure, potential for rust in common Fiat areas, EGR valve issues on diesel models.
Diesel Specific Issues:
The 1.9 JTD engine is generally robust, but common diesel issues like injector problems, turbocharger wear, and EGR valve clogging can occur with age and mileage.
📚 Vehicle History
Brand Heritage
Fiat Heritage:
Fiat has a long history of innovative and practical small car design, often pushing boundaries with styling and engineering solutions.
Model Evolution
Multipla Concept:
Evolved from Fiat's earlier attempts at 'people carriers' and compact multi-purpose vehicles, focusing on maximizing interior space within a compact footprint.
Production
Manufacturing Location:
Produced primarily in Italy.
Sales Performance:
Unique design led to polarizing sales; initially gained a cult following for its practicality but never achieved mass-market appeal globally.
🏆 Awards & Recognition
Recognitions
Car Of The Year:
Was notably nominated for 'European Car of the Year' and won several other industry awards for its innovative design and practicality, despite its polarizing looks.