Target Audience:
DIY enthusiasts, professional technicians, workshops
Segment:
Supermini / Subcompact segment, known for its compact size and urban maneuverability.
Value Proposition:
Cost savings through DIY repairs, comprehensive information for all repair and maintenance needs
Advantage:
Official service information, same as used by professional mechanics
Model Years Covered:
1999, 2000, 2001, 2002, 2003
Type:
Service Repair Manual
Format:
Digital Download (PDF, ZIP, RAR, EXE)
Engine Management:
Engine Control, Fuel & Exhaust, Fuel & Emission Control, Engine Lubrication, Engine Mechanical
Drivetrain:
Transmission, Clutch & Gearbox, Propeller Shaft & Differential
Suspension Steering Brakes:
Brake System, Front & Rear Axle, Steering System, Suspension, Wheels & Tyres
Electrical HVAC:
Electrical System, Heater & Air Conditioning, Ventilation System, Lights and Switch, Electrical System Wiring Diagrams
Body Chassis:
Body & Chassis, Interior Fittings
Maintenance:
Scheduled Maintenance, Preventative Maintenance
Troubleshooting Diagnostics:
Technical Diagnostics, Fault Finding Diagnostics, Troubleshooting Procedures
Repair Rebuild:
Engine Repair, Transmission Repair, Brake Repair, Suspension Repair, Electrical System Repair, Bodywork Repair, Interior Component Repair
Engine Rebuild:
Detailed procedures for engine disassembly, component inspection (pistons, rings, bearings, valves), and reassembly with torque specifications.
Electrical Diagnostics:
Comprehensive guides on using multimeters, oscilloscopes, and diagnostic tools to pinpoint electrical faults.
Depth:
Comprehensive (from basic maintenance to complex diagnostics and rebuilds)
Engine Diagnostics:
Covers engine fault codes, sensor data analysis, and troubleshooting specific engine performance issues.
Transmission Overhaul:
Procedures for manual gearbox disassembly, inspection, and reassembly, including gear selector mechanisms.
Brake System Overhaul:
Detailed instructions for brake caliper servicing, disc replacement, and hydraulic system bleeding.
Electrical Troubleshooting:
Extensive fault-finding procedures for lighting circuits, instrument cluster, power windows, and central locking.
Body Repair:
Guidance on panel alignment, rust repair, and interior trim removal/installation.
File Type:
PDF (Portable Document Format)
Accessibility:
Readable on PC, iPad, Mac; requires PDF reader
Printability:
Printable on any printer
Binding:
Not Applicable (Digital Download)
Paper Quality:
Not Applicable (Digital Download)
Illustrations:
Clear step-by-step illustrated instructions, zoomable illustrations, exploded views
Searchability:
Likely searchable text within the PDF (standard for quality PDFs)
Wiring Diagrams Detail:
Specific wiring diagrams for engine control, lighting, instrument panel, and other key electrical systems.
Delivery Method:
Instant Download
Engine Options Indicated:
Multiple engine options likely covered, including common 1.2L (188A4.000), 1.4L (188A3.000), and 1.9 JTD diesel variants.
Typical Power Output:
Ranging from approximately 60 HP (1.2L FIRE) to 80 HP (1.4L FIRE) and 100 HP (1.9 JTD).
Injection Type:
Multi-point fuel injection (MPI) for petrol engines, Common Rail Direct Injection (CDi) for JTD diesel engines.
ECU Details:
Detailed information on Engine Control Units (ECUs), sensor readings, and diagnostic trouble codes (DTCs) likely included.
Petrol Engines:
Likely includes FIRE (Fully Integrated Robotized Engine) family, such as the 1.2L 8V (188A4.000) and 1.2L 16V (188A5.000), and potentially the 1.4L 16V (188A3.000).
Diesel Engines:
Likely covers the 1.9 JTD (MultiJet predecessor) turbodiesel engine.
Manual Transmission:
Likely covers 5-speed manual transmissions (e.g., C510, M32).
Automatic Transmission:
Optional CVT (Continuously Variable Transmission) or automated manual transmissions might be covered, depending on regional variants.
Clutch System:
Detailed procedures for clutch inspection, adjustment, and replacement.
Gear Ratios:
Specific gear ratios for each transmission variant will be detailed, essential for performance and economy analysis.
Euro Ncap Rating:
Euro NCAP achieved 4 stars for adult occupant protection (for earlier models).
Airbags:
Covers airbag system diagnostics and replacement procedures.
Seatbelts:
Information on seatbelt pre-tensioners and operation.
Traction Control:
If equipped, the manual will cover diagnostics for traction control systems (ASR).
Oil Change Interval:
Typically every 15,000 km or 12 months, whichever comes first (using specified Fiat engine oil).
Timing Belt Replacement:
Crucial: Replacement interval is critical, typically around 90,000-120,000 km or 5-6 years. Failure can cause catastrophic engine damage.
Engine Oil Specification:
Refer to manual for specific viscosity grades (e.g., Selenia K Pure Energy 5W-40, SAE 10W-40, or SAE 15W-40 depending on engine and climate).
Coolant Specification:
Paraflu UP (blue) or Paraflu 11 (green) long-life coolant, typically a 50/50 mix with distilled water.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid, to be replaced every 2 years.
Transmission Fluid Type:
For manual transmissions, typically API GL-4 SAE 75W-80 or 75W-90 gearbox oil. Automatic/CVT will have specific fluid requirements.
Power Steering Fluid:
Usually a hydraulic fluid like Tutela GI/R or an equivalent ATF (Automatic Transmission Fluid) depending on the steering system type.
Common Problems:
Common issues can include suspension wear (especially front wishbone bushes), minor electrical gremlins (e.g., window regulators), and potential catalytic converter issues on older petrol models. Diesel engines may experience glow plug or fuel injector issues.
Body Corrosion:
Check for rust in common areas like wheel arches, sills, and around the rear hatch, particularly in regions with harsh winters.
Cooling System:
Potential for thermostat issues or radiator leaks in higher mileage vehicles.
Exhaust System:
Corrosion of exhaust pipes and mufflers, particularly in regions with salt on roads.
