🏷️ Basic Information

Make:

Fiat

Model:

Scudo

Year:

2004

Engine:

1.9 D

Engine Code:

Likely XUD9A or similar PSA derivative (specific code not provided, but typical for this era and engine)

👋 Introduction

Vehicle Segment:

Light Commercial Vehicle (LCV) / Panel Van / MPV.

Target Audience:

Businesses and individuals requiring versatile and practical transport, often used for commercial purposes but also popular as family vehicles.

Competitors:

Peugeot Expert, Citroën Jumpy, Renault Trafic, Ford Transit, Opel Vivaro (many shared platforms and components with PSA group vehicles).

Utility:

Designed for practicality, cargo capacity, and durability.

Engine Choice:

The 1.9 D engine offers a balance of fuel economy and reliability for everyday use, often chosen for its robust nature over higher-powered variants.

Manual Benefit:

Provides essential information for maintaining and repairing the vehicle, saving costs and extending its lifespan.

📋 Manual Details

Primary Coverage:

Fiat Scudo 1.9 D (2004 Model Year)

Engine Variants Covered:

Exclusively covers the 1.9 D diesel engine.

Trim Levels Covered:

All trim levels and body styles for the 2004 Fiat Scudo 1.9 D.

Transmission Types Covered:

All transmission types offered for the 2004 Fiat Scudo 1.9 D (likely manual transmission only).

Estimated Page Count:

Typically between 500-800 pages for comprehensive service manuals of this type. Exact count not provided.

Type:

Factory Service Repair Workshop Manual

Language:

English

File Format:

PDF

Completeness Statement:

Stated as complete and intact, covering all details based on complete disassembly, with no missing or corrupt parts.

📖 Manual Coverage

Engine:

Complete engine mechanicals, including disassembly, assembly, troubleshooting, and specifications.

Fuel System:

Fuel injection system (likely indirect injection with mechanical pump), fuel pump, injectors, filters, throttle body.

Cooling System:

Radiator, water pump, thermostat, cooling fan, coolant specifications, troubleshooting.

Lubrication System:

Oil pump, oil filter, oil passages, oil specifications, troubleshooting.

Chassis:

Suspension (front and rear), steering system, braking system (front/rear disc/drum details), wheel alignment.

Electrical System:

Battery, alternator, starter motor, lighting, ignition system, fuses, relays, basic circuit diagnostics.

Emission Control:

Emission control systems relevant to the 1.9 D engine, potentially including EGR and catalytic converter information.

Body And Interior:

Likely includes procedures for body panel removal/installation, interior trim, doors, and glass, though may not be as in-depth as mechanicals.

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, spark plug (glow plug) replacement, belt replacement.

Troubleshooting:

Systematic diagnostic procedures for common faults and malfunctions across all covered systems.

Repair:

Step-by-step repair procedures for major components and systems, including detailed disassembly and reassembly instructions.

Diagnostics:

Diagnostic charts, symptom analysis, and testing procedures for electrical and mechanical components.

Wiring Diagrams:

Comprehensive wiring diagrams for all electrical circuits, facilitating troubleshooting and repair.

Depth:

Comprehensive, covering everything from routine maintenance to complete engine and component overhauls. Suitable for both DIY and professional mechanics.

📊 Manual Specifications

Quality:

High-quality PDF, with clear text and diagrams. Assumed to be a scanned document of the original factory manual.

Printable:

Printable without restriction.

Binding:

N/A (Digital PDF format)

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Engine Type:

Inline 4-cylinder, naturally aspirated diesel

Displacement:

1.9 Liters (1905 cc)

Bore X Stroke:

Not specified, but typically around 83.0 mm x 88.0 mm for XUD9 variants.

Compression Ratio:

Typically around 22.5:1 for XUD9 variants.

Horsepower:

Approximately 68-70 PS (67-69 bhp; 50-51 kW) at around 4600 rpm.

Torque:

Approximately 120-125 Nm (89-92 lb-ft) at around 2000-2500 rpm.

Injection Type:

Indirect injection, typically with a Lucas or Bosch mechanical injection pump.

Fuel Type:

Diesel

Cylinder Head:

Overhead camshaft (OHC)

Cooling Method:

Water-cooled

Emissions Standard:

Likely Euro 3 or equivalent for its time.

🔧 Transmission

Transmission Type:

Manual transmission

Number Of Gears:

Likely 5-speed manual.

Optional Transmission:

Automatic transmission was generally not offered with the 1.9 D engine in this generation of Scudo.

Clutch Type:

Single dry plate, hydraulically operated.

Gearbox Oil Specification:

Likely a GL-4 rated gear oil, typically 75W-80 or 75W-90 viscosity. Specific Fiat part number or equivalent should be consulted in the manual.

📐 Dimensions

Length:

Varies by body style, typically around 4.4m to 4.7m.

Width:

Approx. 1.8m (excluding mirrors).

Height:

Approx. 1.9m.

Load Volume:

Varies significantly by configuration, typically from 4.0 to 5.0 cubic meters.

Gross Vehicle Weight:

Typically in the range of 2100 kg to 2300 kg.

Payload Capacity:

Approximately 600 kg to 800 kg depending on configuration.

🛡️ Safety Features

Euro Ncap Rating:

Not readily available for this specific model and year, but earlier generations generally received average ratings for their class.

ABS:

Optional on many models, but likely available on higher trims or as an option package.

Airbags:

Driver airbag as standard, passenger airbag often optional.

Seatbelts:

Three-point seatbelts with pre-tensioners for front occupants.

💡 Technology Features

Audio System:

Basic factory-fitted radio/cassette player or CD player, often with optional steering wheel controls. Aftermarket upgrades are common.

Cruise Control:

Rarely fitted as standard on the 1.9 D model, may have been an optional extra.

Bluetooth:

Not available on factory systems of this era; aftermarket solutions required.

Air Conditioning:

Optional feature, availability varied by trim level and market.

🔧 Maintenance

Oil Change Interval:

Typically every 10,000 - 15,000 km or 12 months, whichever comes first. Consult manual for precise interval and severe service conditions.

Air Filter Replacement:

Recommended every 20,000 - 30,000 km or annually.

Fuel Filter Replacement:

Recommended every 40,000 - 60,000 km. Crucial for the longevity of the injection system.

Timing Belt Replacement:

Critical: Typically 80,000 - 120,000 km or 5-7 years, depending on specific engine variant and usage. Failure can cause catastrophic engine damage. Consult manual for exact interval and procedure.

Engine Oil Specification:

Likely ACEA B3/B4 or API CG-4/CF rated diesel engine oil, viscosity 5W-40 or 10W-40. Refer to manual for exact grade and Fiat approval (e.g., Fiat 9.55535-G2).

Coolant Specification:

Ethylene glycol based antifreeze, meeting Fiat specification (e.g., Fiat 9.55523). Typically a 50/50 mix with distilled water.

Brake Fluid Specification:

DOT 4

Common Faults:

Glow plug issues, fuel injection pump wear, suspension component wear (especially ball joints and bushings), exhaust system corrosion, electrical connector issues due to age/vibration.

Timing Belt Failure:

A known critical failure point if not replaced at recommended intervals. The XUD engine is an interference engine.

Engine Starting:

Can be sluggish in cold weather if glow plugs are weak or the battery is low.

📚 Vehicle History

Fiat Lcvs:

Fiat has a long history of producing light commercial vehicles, dating back to the Fiat 600 Multipla and later the Fiat Fiorino and Ducato.

Scudo Generation:

This 2004 model represents the first generation of the Fiat Scudo, which was a collaborative project with PSA Peugeot Citroën, sharing platforms and powertrains with the Peugeot Expert and Citroën Jumpy.

Manufacturing Location:

Likely produced in Sevel Sud plant in Italy, a joint venture between Fiat and PSA Group.

Production Years:

First generation produced from 1996 to 2007.

🏆 Awards & Recognition

Model Awards:

While the specific 1.9 D model may not have individual awards, the Fiat Scudo platform as a whole was recognized for its utility and practicality in the LCV market.