🏷️ Basic Information

Make:

Fiat

Model:

Scudo

Year:

2005

Engine:

2.0 16V HDi

Platform:

PSA Group's SE2 platform (shared with Peugeot Expert and Citroën Jumpy)

Engine Code Identifier:

RHW (likely, based on 2.0 HDi commonality)

👋 Introduction

Segment:

Light commercial vehicle (LCV), panel van, passenger MPV.

Competitors:

Peugeot Expert, Citroën Jumpy, Renault Trafic, Ford Transit, Volkswagen Transporter, Mercedes-Benz Vito.

Vehicle Strengths:

Versatile platform, spacious cargo area, comfortable driving experience for its class, economical HDi diesel engine.

Digital Benefit:

Zoomable content for precise detail, easy navigation via digital indexing, immediate access after purchase.

📋 Manual Details

Covered Models:

Fiat Scudo 2.0 16V HDi 2005

Estimated Page Count:

Varies significantly based on original factory manual, typically 1000+ pages for comprehensive coverage.

Type:

Service and Repair Manual

Language:

English

Format:

Electronic (PDF)

📖 Manual Coverage

Engine Mechanical:

Complete engine assembly, cylinder head, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system, fuel injection system (HDi), turbocharger, exhaust system.

Engine Electrical:

Engine control unit (ECU) diagnosis, ignition system (glow plugs), starting system, charging system, sensors (crankshaft, camshaft, temperature, pressure), actuators (injectors, glow plugs).

Transmission:

Manual transmission operation, disassembly, assembly, clutch system, gearshift linkage, drive axles.

Brakes:

Hydraulic brake system, ABS (Anti-lock Braking System) components, brake fluid specifications, caliper and disc maintenance, parking brake.

Steering:

Power steering system components, steering rack, linkage, steering column.

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, wheel alignment specifications.

Electrical System:

Battery, charging system, lighting system (headlights, taillights, interior), instrumentation, power windows, central locking, wipers, horn, fuse box diagrams, wiring diagrams.

Fuel System:

High-pressure common rail (HDi) system, fuel pump, injectors, fuel filter, fuel lines, fuel tank, vapor emission control.

Body And Chassis:

Body panel removal and installation, door mechanisms, interior trim, seals, chassis components.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, operation, diagnosis.

Maintenance:

Scheduled maintenance tasks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements (oil, air, fuel, cabin), lubrication points.

Troubleshooting:

Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, fault code interpretation.

Repair:

Step-by-step repair instructions for all major vehicle systems, including disassembly, component replacement, and reassembly.

Diagnostics:

Procedures for using diagnostic tools, reading sensor data, and identifying electrical faults.

Specifications:

Torque specifications for fasteners, critical clearances, fluid capacities, and component tolerances.

Depth:

Comprehensive, covering basic maintenance to advanced engine and electrical system repairs.

📊 Manual Specifications

Format:

PDF

Compatibility:

All Versions of Windows & Mac

Requirements:

Adobe PDF Reader

Quality:

High-resolution scans of original factory documentation, allowing for clear zooming and readability.

Binding:

N/A (Electronic Format)

Paper Type:

N/A (Electronic Format)

⚙️ Engine Specifications

Engine Type:

2.0 16V HDi (High-pressure Direct Injection diesel)

Displacement:

1997 cc

Bore X Stroke:

85 mm x 88 mm (typical for DW10ATED variant)

Compression Ratio:

17.6:1 (typical)

Horsepower:

109 PS (approx. 107 bhp) at 4000 rpm (typical for this engine)

Torque:

250 Nm (approx. 184 lb-ft) at 1750 rpm (typical for this engine)

Injection Type:

Common Rail Diesel Injection (HDi) with high-pressure pump and injectors.

Turbocharging:

Variable Geometry Turbocharger (VGT) with intercooler.

Fuel Type:

Diesel

Valve Train:

Dual Overhead Camshaft (DOHC), 4 valves per cylinder.

🔧 Transmission

Type:

5-speed Manual Transmission (likely BE series or similar PSA unit).

Type:

Some variants may have offered an automated manual transmission (e.g., Ducato's 'Comfort-Matic'), but less common for Scudo in this era. Manual is standard.

Drive Layout:

Front-Wheel Drive (FWD).

Transmission Fluid:

API GL-4 SAE 75W-80 (typical manual transmission fluid for PSA vehicles). Check manual for exact spec and part number (e.g., Total Tranself NRJ or equivalent).

📐 Dimensions

Body Styles:

Panel Van, Combi (Passenger), Chassis Cab.

Wheelbase Options:

Typically offered in standard and long wheelbase variants (e.g., 3000mm, 3200mm).

Wheel Bolt Pattern:

5x108 (typical for PSA vehicles of this era).

Gross Vehicle Weight Rating:

Varies by configuration, typically between 2,000 kg and 3,000 kg.

🛡️ Safety Features

Euro Ncap Score:

The Fiat Scudo (second generation, which this 2005 model falls into) achieved a 3-star Euro NCAP rating in earlier tests. Specific model year results may vary.

ABS:

Standard on most 2005 models.

Traction Control:

Optional on some trims.

Airbags:

Driver and front passenger airbags standard. Side airbags may be optional.

💡 Technology Features

Audio System:

Basic radio/CD player common. Higher trims may have steering wheel controls.

Cruise Control:

Optional on some variants.

Auxiliary Inputs:

Unlikely to be standard, possibly an aftermarket addition.

🔧 Maintenance

Engine Oil Change:

Typically every 15,000 - 20,000 km or 12 months, whichever comes first. (Refer to manual for exact interval and conditions).

Fuel Filter Replacement:

Every 30,000 - 40,000 km or as per manual recommendation for HDi systems.

Air Filter Replacement:

Every 15,000 - 20,000 km or as needed based on operating conditions.

Timing Belt Replacement:

Critical for HDi engines. Typically every 120,000 km or 5 years. Failure can cause catastrophic engine damage. The manual will specify the exact interval and procedure.

Engine Oil:

API CF or ACEA B3/B4 rated synthetic oil, SAE 5W-40 or 5W-30. Check manual for precise specification and Fiat approval (e.g., Fiat 9.55535-N2 or similar for HDi).

Coolant:

Ethylene glycol based coolant, meeting Fiat specification (e.g., Fiat Paraflu UP). Typically a pink or red color. 50/50 mix with distilled water.

Brake Fluid:

DOT 4.

Egr Valve Fouling:

Common with HDi engines due to diesel soot accumulation. Can lead to reduced performance and check engine lights. Manual provides cleaning/replacement procedures.

Turbocharger Issues:

Variable geometry turbochargers can become sticky or fail. Regular oil changes and proper engine shutdown after hard driving are crucial. Manual details diagnostic and repair.

Injector Problems:

HDi injectors can be sensitive to fuel quality and can become clogged or fail. Manual covers testing and replacement.

Timing Belt Wear:

Critical component requiring adherence to replacement intervals to avoid severe engine damage. Manual details inspection and replacement.

📚 Vehicle History

Fiat Lc Heritage:

Fiat has a long history in producing commercial vehicles and vans, with models like the Fiat Fiorino and Ducato preceding and complementing the Scudo.

Second Generation:

The 2005 model belongs to the second generation of the Fiat Scudo, launched in 2007 (note: there's a slight discrepancy in common launch years; 2005 models would likely be from the first generation's later years or very early second generation depending on market rollout. This manual is specifically for the 2005 model, implying it's the first generation).

Platform Sharing:

Developed in partnership with PSA Peugeot Citroën, sharing the same platform and many components with the Peugeot Expert and Citroën Jumpy, resulting in cost efficiencies and shared development.

Manufacturing Locations:

Primarily manufactured in Europe, often at shared facilities with PSA.