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Fiat Tempra 1988-1996 All Service Repair Manual

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🏷️ Basic Information Identification Make: Fiat Model: Tempra Production Years Covered: 1988-1996 Codes Body Codes: Type 159 (3/5-door hatchback), Type 160 (station wagon) 👋 Introduction Market Position Market Positioning: The...
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Fiat Tempra 1988-1996 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Fiat
Model:
Tempra
Production Years Covered:
1988-1996
Codes
Body Codes:
Type 159 (3/5-door hatchback), Type 160 (station wagon)
👋 Introduction
Market Position
Market Positioning:
The Fiat Tempra was positioned as a family car offering a balance of comfort, space, and practicality in the compact to mid-size sedan and estate segments. It competed with vehicles from Ford (Escort/Orion, Sierra), Volkswagen (Golf, Passat), Peugeot (309, 405), and Opel/Vauxhall (Kadett, Vectra).
Competitive Analysis
Competitive Advantages:
The Tempra offered a spacious interior for its class, a comfortable ride, and a range of engine options. Its estate (station wagon) variant was particularly popular for its cargo capacity. The manual provides the necessary depth for owners to maintain these strengths.
Key Features
Manual Key Features:
Comprehensive coverage of all major vehicle systems, detailed step-by-step repair procedures, clear troubleshooting guides, and extensive wiring diagrams.
📋 Manual Details
Coverage Areas
Primary Coverage:
All Service and Repair
Page Count
Estimated Page Count:
Over 1500 pages (estimated based on comprehensive coverage)
Manual Type
Manual Type:
Service and Repair Manual (Workshop Manual)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Comprehensive diagnosis, repair, overhaul, and tune-up procedures for all engine variants.
Transmission Service:
Detailed repair and overhaul for manual and automatic transmissions, including clutch service, gearbox assembly, and torque converter diagnostics.
Brake System:
Inspection, repair, and replacement of all brake components including discs, pads, calipers, lines, master cylinder, and ABS systems (if equipped).
Electrical System:
Complete wiring diagrams, troubleshooting for electrical faults, component testing, and repair of lighting, ignition, starting, charging, and accessory circuits.
Suspension And Steering:
Repair and adjustment of front and rear suspension components (struts, shocks, springs, control arms, bushings) and steering system (rack and pinion, power steering).
Cooling System:
Maintenance, diagnosis, and repair of radiator, water pump, thermostat, hoses, and cooling fan systems.
Fuel Injection And Fuel System:
Diagnosis and repair of fuel pump, injectors, fuel lines, fuel filter, and engine management systems related to fuel delivery.
Emission Control System:
Service and troubleshooting for emissions control components, including catalytic converter, EGR system, and oxygen sensors.
Chassis And Body:
Information on body panel repair, chassis lubrication, structural components, and door/window mechanisms.
Restraint System:
Information on seat belt mechanisms and SRS (Supplemental Restraint System) components and diagnostics.
Axle And Drivetrain:
Service and repair of front-wheel drive components, including CV joints, driveshafts, and differential.
Procedures Included
Maintenance And Tune Up:
Detailed procedures for routine maintenance, fluid changes, filter replacements, and engine tuning.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common vehicle problems.
Engine Repair And Overhaul:
Step-by-step instructions for engine disassembly, assembly, and major component repair (e.g., cylinder head, pistons, crankshaft).
Transmission Repair And Overhaul:
Detailed guides for rebuilding manual and automatic transmissions.
Brake System Repair:
Instructions for replacing brake pads, rotors, calipers, and bleeding brake lines.
Electrical Troubleshooting And Repair:
Guidance on diagnosing and repairing electrical issues using wiring diagrams.
Suspension And Steering Repair:
Procedures for replacing worn suspension components and servicing the steering system.
Body And Chassis Repair:
Instructions for minor bodywork, rust repair, and chassis component replacement.
Lubrication Schedule:
Detailed periodic lubrication requirements for various vehicle components.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls and advanced electrical system diagnostics.
📊 Manual Specifications
File Format
File Format Details:
PDF (Portable Document Format), compatible with Adobe Reader and viewable on most devices.
Print Quality
Print Quality Aspects:
High-resolution scans ensuring clarity of text, diagrams, and illustrations. Searchable text for efficient information retrieval.
Binding Type
Binding Type Digital:
N/A (Digital Download)
Paper Type
Paper Type Digital:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Variants:
Petrol: 1.4L (1372cc) FIRE, 1.6L (1585cc) DOHC, 1.8L (1773cc) DOHC, 2.0L (1995cc) DOHC; Diesel: 1.9L (1929cc) TD (Turbo Diesel) and naturally aspirated.
Performance
Typical Power Output:
Power outputs ranged from approximately 70 hp for the base 1.4L to over 130 hp for the 2.0L 16V versions. Turbo diesel variants produced around 90 hp.
Fuel System
Fuel Delivery Systems:
Fuel injection (Weber/Magneti Marelli/Bosch L-Jetronic or Motronic) for most petrol engines; Carburetor on early base models. Diesel engines featured indirect injection.
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission.
Optional
Optional Transmission:
4-speed automatic transmission (TorqueFlite type on some models).
Features
Transmission Features:
Front-wheel drive, synchromesh on all forward gears for manual transmissions.
📐 Dimensions
Exterior
Body Styles:
4-door Sedan and 5-door Station Wagon (Estate).
Wheelbase:
Approx. 2640 mm (103.9 inches)
Length:
Sedan: approx. 4340 mm (170.9 inches); Wagon: approx. 4460 mm (175.6 inches)
Width:
Approx. 1700 mm (66.9 inches)
Height:
Approx. 1430 mm (56.3 inches) for sedan, 1460 mm (57.5 inches) for wagon
Cargo
Cargo Volume Wagon:
Approximately 510 liters (18 cu ft) with rear seats up, expandable to over 1400 liters (49 cu ft) with seats folded.
Weights
Curb Weight:
Ranged from approximately 1050 kg to 1300 kg depending on engine and body style.
🛡️ Safety Features
Ratings
Crash Test Ratings:
No standardized global ratings like Euro NCAP were prevalent for this era. Tests from contemporary automotive magazines and organizations would be referenced in specialized historical reviews.
Active Features
Active Safety Features:
Optional ABS (Anti-lock Braking System) on higher trims and later models. Disc brakes on front, drum brakes on rear (with potential for rear discs on performance variants).
Passive Features
Passive Safety Features:
Seat belts for all occupants, reinforced safety cage construction, side impact beams.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic AM/FM radio with cassette player was standard. Optional features included CD players and upgraded speaker systems on higher trim levels.
Driver Assistance
Driver Assistance Features:
Very limited by modern standards. Main features would be the optional ABS system. Power steering was common on larger engine variants.
Connectivity
Connectivity Features:
N/A (No factory-installed connectivity options like Bluetooth or USB were available during this period).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles (12,000 - 15,000 km) or annually, depending on driving conditions and oil type used. Refer to manual for specific engine recommendations.
Timing Belt Replacement:
Crucial for interference engines. Recommended replacement every 60,000 - 90,000 miles (100,000 - 150,000 km) or 5-7 years. Manual will specify exact intervals and procedures.
Fluid Specifications
Engine Oil Specifications:
API SG/SH or ACEA A2/A3, viscosity typically SAE 10W-40 or 15W-40. Check manual for specific engine and climate recommendations. Capacity around 4-5 liters.
Coolant Specifications:
Ethylene glycol-based antifreeze. Typically a 50/50 mix with distilled water. Specific Fiat recommendations should be followed. Capacity around 6-7 liters.
Brake Fluid Specifications:
DOT 3 or DOT 4 glycol-based brake fluid. Replace every 2 years to maintain performance and prevent moisture absorption.
Transmission Fluid Specifications Manual:
Gear oil, e.g., API GL-4, SAE 75W-90 or 80W-90. Capacity around 2-2.5 liters.
Transmission Fluid Specifications Automatic:
ATF DEXRON II or equivalent. Capacity around 5-6 liters for a drain and refill.
Known Issues
Common Problems:
Rust (especially on wheel arches, sills, and tailgate on wagons), electrical gremlins (especially minor lights and sensors), aging suspension bushings, potential head gasket issues on high-mileage engines, clutch wear.
Timing Belt Failure Consequences:
On interference engines, timing belt failure leads to severe internal engine damage (bent valves, damaged pistons).
📚 Vehicle History
Brand Heritage
Fiat Heritage:
Fiat, an Italian manufacturer, has a long history of producing practical and innovative vehicles for the mass market, often emphasizing value and accessible technology.
Model Evolution
Tempra Evolution:
The Tempra was launched as a successor to the Fiat Regata and was part of Fiat's strategic move to modernize its lineup. It was based on the Fiat Tipo platform, sharing many mechanical components. Facelifts occurred during its production run, with minor styling and equipment updates.
Production
Production Period:
1990-1996 (European production). It was also produced in Turkey and Brazil under license.
Manufacturing Locations:
Italy (Cassino plant), Turkey (Tofaş), Brazil.
🏆 Awards & Recognition
Recognitions
Automotive Awards:
The Fiat Tempra and its platform-mates (like the Fiat Tipo) received various European 'Car of the Year' nominations and awards during the early 1990s, reflecting their contemporary design and value proposition. Specific awards for the Tempra itself would require detailed historical research.
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