🏷️ Basic Information

Make:

Fiat

Model:

Ulysse

Year:

2002

Engine Variant:

3.0i V6 S24

Engine Code Prefix:

Z

Chassis Code:

179

👋 Introduction

Segment:

Large MPV (Multi-Purpose Vehicle) / Minivan

Target Audience:

Families, businesses requiring passenger transport, fleet operators.

Key Competitors:

Citroën C8, Peugeot 807, Lancia Phedra, Renault Espace, Ford Galaxy, Volkswagen Sharan, SEAT Alhambra.

Unique Selling Proposition:

Offers a European take on the minivan segment, often with a focus on driving dynamics and distinctive styling, powered by a capable V6 engine for its class.

Design:

Based on the SEVEL (Société Européenne de Véhicules Légers) platform shared with PSA Group (Peugeot-Citroën), featuring a spacious and flexible interior, sliding rear doors, and a modular seating system.

Engine Options:

The 3.0i V6 S24 signifies the top-tier engine option for this model year, offering a balance of power and refinement.

📋 Manual Details

Engine:

Included

Transmission:

Included

Brakes:

Included

Suspension:

Included

Steering:

Included

Electrical System:

Included

Bodywork:

Included

HVAC:

Included

Interior:

Included

Diagnostic Troubleshooting:

Included

Estimated Pages:

1500+

Type:

Factory Service Manual (FSM) / Workshop Manual

Language:

English

Format:

Digital Download (PDF)

📖 Manual Coverage

Powertrain:

Comprehensive coverage of the ES9J4S 3.0 V6 24-valve engine, including timing belt replacement, cylinder head assembly, lubrication system, cooling system, fuel injection, ignition, and emissions control.

Drivetrain:

Detailed procedures for the automatic transmission (likely a JATCO JF010E or similar variant), including fluid changes, torque converter, valve body diagnostics, and hydraulic system.

Braking System:

Complete guide to hydraulic brake system servicing, including ABS (Anti-lock Braking System) components, brake pad and rotor replacement, caliper servicing, and brake fluid bleeding procedures.

Steering And Suspension:

Information on power steering system, steering rack and pinion, suspension component replacement (struts, shocks, control arms, bushings), wheel alignment specifications.

Electrical And Electronics:

Extensive wiring diagrams, component location charts, diagnostic procedures for ECUs (Engine Control Unit, Transmission Control Unit), lighting systems, power windows, central locking, audio systems, and instrument cluster.

Climate Control:

Service and repair information for the manual and automatic climate control systems, including refrigerant handling (R134a), A/C compressor, condenser, evaporator, and blower motor.

Body And Interior:

Procedures for body panel removal and installation, door mechanisms, interior trim, seat adjustments, glass replacement, and body sealing.

Maintenance:

Scheduled maintenance intervals, oil change procedures, filter replacements (oil, air, cabin, fuel), spark plug replacement, coolant flush, brake fluid replacement.

Repair:

Detailed step-by-step repair procedures for all major vehicle systems, including engine overhaul, transmission rebuild, suspension component replacement, and electrical fault finding.

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostic charts, and procedures for using diagnostic tools.

Specifications:

Torque specifications for critical fasteners, fluid capacities, diagnostic parameters, and technical data for all components.

Adjustments:

Procedures for adjusting brakes, clutch (if manual), headlights, and other adjustable components.

Depth:

Comprehensive, ranging from routine maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and electrical schematics.

📊 Manual Specifications

Type:

Portable Document Format (PDF)

Searchability:

Searchable text for quick access to information.

Resolution:

High-resolution scans for clear diagrams and text.

Printability:

Printable pages for in-workshop use.

N/A:

N/A (Digital Format)

N/A:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Type:

Naturally Aspirated V6 Gasoline

Displacement:

2946 cc (3.0 Liters)

Bore X Stroke:

82.7 mm x 93.0 mm

Compression Ratio:

10.0:1

Valve Train:

DOHC (Dual Overhead Camshafts), 4 valves per cylinder (24 valves total)

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Ignition System:

Distributorless Ignition System (DIS) with coil-on-plug or coil-near-plug.

Horsepower:

Approx. 177-180 PS (175-178 hp) at 6000 rpm

Torque:

Approx. 270-280 Nm (199-207 lb-ft) at 4000 rpm

Fuel Type:

Unleaded Gasoline (RON 95 or higher recommended)

Fuel Tank Capacity:

Approx. 80 Liters

Oil Type:

API SJ/SL or ACEA A3/B3, SAE 5W-40 or 10W-40

Oil Capacity:

Approx. 5.5 - 6.0 Liters (including filter)

Coolant Type:

Ethylene Glycol based coolant (e.g., Mopar OAT or equivalent)

Coolant Capacity:

Approx. 9.5 Liters

🔧 Transmission

Type:

4-speed Automatic Transmission (likely JATCO JF010E or similar variant)

Type:

None specified for this engine variant.

Transmission Fluid Type:

ATF Dexron III / Mercon or equivalent

Fluid Capacity:

Approx. 7.0 Liters (dry fill) / 3.5 - 4.0 Liters (drain and refill)

Shift Modes:

Standard Drive, Neutral, Reverse, Park, often with a Winter/Sport mode.

📐 Dimensions

Length:

Approx. 4719 mm (185.8 inches)

Width:

Approx. 1825 mm (71.9 inches)

Height:

Approx. 1730 mm (68.1 inches)

Wheelbase:

Approx. 2821 mm (111.1 inches)

Seating Capacity:

7-seater configuration standard (2-2-3)

Cargo Volume Max:

Approx. 2630 Liters (with rear seats folded/removed)

Curb Weight:

Approx. 1700 - 1800 kg (3748 - 3968 lbs)

Gross Vehicle Weight Rating:

Approx. 2400 kg (5291 lbs)

Towing Capacity:

Typically around 1500-1800 kg (braked trailer, varies by market and configuration)

🛡️ Safety Features

Euro Ncap:

Awarded 4 stars in Euro NCAP frontal and side impact tests for its generation.

ABS:

Standard Anti-lock Braking System (ABS)

Ebs:

Optional Electronic Brake-force Distribution (EBD) and Emergency Brake Assist (EBA).

Traction Control:

Optional Traction Control System (TCS) or Electronic Stability Program (ESP).

Airbags:

Frontal airbags for driver and passenger, side airbags, and optional curtain airbags.

Seat Belts:

All seats equipped with three-point seat belts, pre-tensioners for front seats.

Child Seat Anchors:

ISOFIX mounting points for child seats in the second row.

💡 Technology Features

Audio System:

Factory fitted radio/CD player with optional upgraded sound systems. Steering wheel audio controls often available.

Navigation:

Optional integrated navigation system available on higher trim levels.

Cruise Control:

Standard cruise control on most models.

Connectivity Options:

Early Bluetooth integration might be present on later production models, but typically limited connectivity for the era.

🔧 Maintenance

Engine Oil And Filter:

Every 15,000 km or 1 year, whichever comes first. (Consult manual for specific conditions).

Air Filter:

Every 30,000 km or 2 years.

Cabin Filter:

Every 15,000 km or 1 year.

Spark Plugs:

Every 60,000 km (V6 engine - specific type depends on original equipment, e.g., Iridium).

Timing Belt Kit:

Crucial replacement interval: Every 90,000 km or 6 years, whichever comes first. Includes belt, tensioner, and idler pulleys.

Transmission Fluid:

Recommended replacement every 60,000 km or 4 years, especially under heavy use. Not a sealed-for-life unit.

Engine Oil:

SAE 5W-40 API SJ/SL or ACEA A3/B3

Transmission Fluid:

ATF Dexron III / Mercon or equivalent

Coolant:

Ethylene Glycol based coolant (OAT type recommended)

Brake Fluid:

DOT 4

Power Steering Fluid:

ATF Dexron II/III or specific Fiat/PSA fluid

Timing Belt Failure:

Critical to adhere to replacement intervals for the timing belt due to potential for catastrophic engine damage if it breaks.

Automatic Transmission:

Some units may develop issues related to solenoids, torque converter clutch, or valve body wear, particularly with deferred maintenance.

HVAC System:

Blower motor resistor failure, A/C compressor clutch issues, and occasional leaks in the cooling system or refrigerant lines.

Electrical Gremlins:

Intermittent issues with door locks, power windows, and dashboard warning lights can occur due to wiring harness faults or component failures.

Exhaust System:

Corrosion and failure of exhaust components, particularly catalytic converters and mufflers, can be an issue due to age and environmental factors.

📚 Vehicle History

Fiat Group:

Fiat Auto S.p.A. (now FCA Italy S.p.A. part of Stellantis) has a long history in automotive manufacturing, known for innovation and compact car design, expanding into larger vehicles and MPVs.

First Generation:

The Fiat Ulysse (Type 170) was introduced in 1994 as part of the SEVEL platform development with PSA, replacing the Fiat Chroma. The second generation (Type 179), launched in 2002, is the one covered by this manual, featuring a significant redesign.

Second Generation:

The 2002 model represents the second generation of the Ulysse, characterized by a more modern exterior and interior design, improved safety features, and the introduction of larger engine options like the 3.0 V6.

Manufacturing Location:

Produced at the PSA plant in Tremery, France, and also at the Stellantis (formerly Sevel) facility in Val di Sangro, Italy.

Production Years:

Second generation: 2002 - 2010 (with facelifts in 2006).

🏆 Awards & Recognition

Minivan Segment:

While specific awards for the 2002 Ulysse are not widely publicized, the SEVEL platform MPVs from Fiat and PSA were recognized for their practicality and interior flexibility within the European market.

Consumer Reviews:

Generally rated well for space, comfort, and versatility, though reliability can be a concern if maintenance is neglected, especially regarding the V6 engine and automatic transmission.