Segment:
Large MPV (Multi-Purpose Vehicle)
Target Audience:
Families, individuals requiring versatile cargo and passenger space.
Key Competitors:
Renault Espace, Citroën C8, Peugeot 807, Volkswagen Sharan, Ford Galaxy, Opel Zafira (depending on specific market and generation overlap).
Vehicle Appeal:
Spacious interior, flexible seating configurations, comfortable ride, practical for family use, availability of efficient diesel engines.
Diy Enablement:
Empowers owners to perform a wide range of maintenance and repair tasks, saving on labor costs and extending vehicle lifespan.
Diagnostic Capability:
Provides the necessary technical data and procedures to accurately diagnose and resolve mechanical and electrical issues.
Powertrain:
Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine management systems (ECU), turbocharging (where applicable).
Transmission:
Manual transmission, automatic transmission, clutch system, transaxle, driveshafts, CV joints.
Chassis:
Suspension systems (front and rear), steering system (power steering), braking system (ABS, EBD, brake hydraulics, parking brake), wheel alignment.
Electrical:
Wiring diagrams, battery, charging system (alternator, starter motor), lighting (headlights, taillights, interior lights), instrumentation, fuses and relays, power windows, central locking, HVAC blower motor, audio system.
Body:
Body structure, exterior panels, doors, hood, tailgate, interior trim, seats, glass, mirrors, bumpers, body sealing.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components, operation, diagnosis, and repair.
Maintenance:
Routine servicing, oil changes, filter replacements, fluid level checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad replacement.
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides, electrical system fault finding, engine performance issues.
Repair:
Detailed step-by-step repair instructions for major components (engine overhaul, transmission rebuild, suspension component replacement, brake caliper replacement, electrical component repair).
Diagnostics:
On-Board Diagnostics (OBD-II) information, diagnostic trouble codes (DTCs), sensor testing, actuator testing, fuel pressure testing, compression testing.
Depth:
Comprehensive, covering from basic maintenance tasks to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures suitable for DIY mechanics and professional technicians.
Engine Families:
Known for utilizing PSA (Peugeot-Citroën) and Fiat Group engines. Common petrol engines include Fiat's FIRE and Doubled Overhead Cam (DOHC) units. Common diesel engines are the JTD (common rail direct injection) from Fiat and HDi from PSA.
Common Petrol Engines:
1.8L 16V (e.g., Fiat Twin Cam 183 A6.000), 2.0L 16V (e.g., Fiat Twin Cam 175 A3.000, 841 G.000).
Common Diesel Engines:
1.9L JTD (e.g., Fiat 182 B9.000, 937 A7.000), 2.1L TD (Turbo Diesel), 2.0L HDi (PSA).
Power Output Range Petrol:
Approximately 110 hp (81 kW) to 135 hp (99 kW) for 1.8L and 2.0L variants.
Power Output Range Diesel:
Approximately 90 hp (66 kW) to 110 hp (81 kW) for 1.9L and 2.0L variants.
Petrol Fuel Delivery:
Multi-point fuel injection (MPI).
Diesel Fuel Delivery:
Common Rail Direct Injection (CRDI) for JTD and HDi engines.
Standard Transmission Type:
5-speed Manual Transmission.
Optional Transmission Type:
4-speed or 5-speed Automatic Transmission (often sourced from PSA).
Clutch Type:
Hydraulically operated single dry plate clutch for manual transmissions.
Automatic Transmission Fluid:
Specific Automatic Transmission Fluid (ATF) required, consult manual for exact specification (e.g., Dexron III or equivalent).
Length Mm:
Approx. 4.40m - 4.70m (depending on generation).
Width Mm:
Approx. 1.8m - 1.85m.
Height Mm:
Approx. 1.7m - 1.75m.
Max Cargo Volume Liters:
Highly variable with seat configurations, typically exceeding 600 liters with rear seats folded or removed, potentially over 1500 liters.
Curb Weight Kg:
Approx. 1500 kg - 1800 kg (depending on engine and equipment).
Towing Capacity Kg:
Typically around 1500 kg (braked trailer).
Euro Ncap Rating:
First generation (220) achieved 3 stars. Second generation (179) typically achieved 4 stars in Euro NCAP frontal and side impact tests. (Specific ratings may vary by test year and equipment).
ABS:
Standard on most models, Anti-lock Braking System.
Ebs:
Electronic Brakeforce Distribution (EBD) often integrated with ABS.
Traction Control:
Available on higher trims or later models (ASR - Antipatinage).
Airbags:
Frontal airbags for driver and front passenger, optional side airbags and curtain airbags on later models.
Seat Belts:
Three-point seat belts with pretensioners and load limiters for all occupants.
Child Seat Anchors:
ISOFIX mounting points for child safety seats.
Oil Change Interval Petrol:
Typically every 15,000 km or 12 months, whichever comes first. (Consult manual for specific engine).
Oil Change Interval Diesel:
Typically every 15,000 km or 12 months for older diesel engines, potentially 20,000-30,000 km for common rail engines. (Consult manual).
Timing Belt Replacement Petrol:
Varies by engine, commonly 60,000 km to 120,000 km or 5-7 years. Crucial for interference engines. (Consult manual).
Timing Belt Replacement Diesel:
Typically 80,000 km to 120,000 km or 6-8 years. (Consult manual).
Engine Oil Specification:
API SN/SM/SL, ACEA A3/B4 or C2/C3 for modern diesels. Viscosity varies (e.g., 5W-40, 10W-40). (Refer to manual for specific engine oil grade).
Coolant Specification:
Ethylene glycol-based antifreeze, typically IAT (Inorganic Additive Technology) or OAT (Organic Additive Technology), often purple or blue color. (Refer to manual for specific coolant type and mix ratio).
Brake Fluid Specification:
DOT 4 or DOT 4 Plus brake fluid.
Power Steering Fluid:
Specific hydraulic fluid, often Dexron II/III compatible or specific Fiat/PSA fluid. (Consult manual).
Common Faults Electrical:
Issues with body control module (BCM), window regulators, central locking actuators, dashboard warning lights.
Common Faults Engine:
Timing belt failure (if not replaced on schedule), injector issues (especially on early common rail diesels), turbocharger problems, EGR valve clogging.
Common Faults Suspension Steering:
Worn suspension components (bushings, ball joints), power steering pump noise or leaks.
Common Faults Ancillary:
HVAC system performance degradation, air conditioning compressor failures, exhaust system corrosion.
Fiat Commercial Vehicle History:
Fiat has a long history in commercial vehicles and vans, leveraging this expertise for their MPV offerings.
Development Basis:
The Ulysse was part of the SEIMM (Synergy) platform project, jointly developed with PSA Peugeot Citroën, leading to sibling models like the Citroën Evasion, Peugeot 806, and Lancia Zeta.
First Generation 220 Series:
Launched in 1994, based on the earlier Fiat Chroma/Lancia Thema platform, targeting the growing MPV segment.
Second Generation 179 Series:
Launched in 2002, it was an evolution of the platform with updated styling, engines, and interior features. Production continued until 2010, though this manual primarily covers up to 2008.
Manufacturing Locations:
Primarily manufactured in France (at PSA facilities) and Italy.
