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Ford AU Fairmont 1998-2002 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: Fairmont Generation: AU Series 1 Production Years Covered: 1998, 1999, 2000, 2001, 2002 Chassis Code: AU 👋 Introduction Market Position Segment: Large Sedan...
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类型: Car
厂商:
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Ford AU Fairmont 1998-2002 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Fairmont
Generation:
AU Series 1
Production Years Covered:
1998, 1999, 2000, 2001, 2002
Chassis Code:
AU
👋 Introduction
Market Position
Segment:
Large Sedan / Family Car (Australian Market)
Brand Perception:
Represents Ford's Australian manufacturing capability during this period, known for robust construction and V6 performance.
Competitive Analysis
Key Competitors:
Holden Commodore VT/VX, Mitsubishi Magna/Verada, Toyota Camry/Avalon.
Key Features
Manual Utility:
Enables owners to perform routine maintenance and repairs, saving costs and increasing vehicle longevity.
Information Value:
Provides detailed technical specifications and procedures, enhancing owner understanding and communication with technicians.
Content Quality:
Accurate, clear, and concise text with diagrams and illustrations for easy comprehension.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Diagnostics, Troubleshooting
Scope:
Vehicle Specific
Page Count
Estimated Page Count:
Extensive (typical workshop manuals of this era are 1000+ pages)
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
Readability:
Viewable on PC, Mac, and compatible devices (phones, e-readers)
Printability:
Yes, individual pages printable
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul, diagnostics, timing, cooling, lubrication
Engine Electrical:
Ignition system, starting, charging, sensors, ECU troubleshooting
Emission Control:
Diagnosis and repair of emission-related components and systems
Fuel System:
Fuel injection, fuel pump, injectors, fuel pressure testing, evaporative emission control
Clutch System:
Service and repair of clutch assembly and hydraulic system
Manual Transaxle:
Removal, installation, overhaul, component repair
Automatic Transaxle:
Removal, installation, overhaul, fluid services, diagnostic codes
Driveshaft Axle:
CV joints, driveshafts, differential service
Suspension:
Front and rear suspension components, alignment specifications, shock absorbers, springs
Steering:
Power steering system, steering gear, tie rods, steering column
Restraint System:
Airbag system diagnosis and repair, seatbelt mechanisms
Brake System:
Front and rear brakes (disc/drum), ABS system, brake fluid specifications
Body Interior Exterior:
Panel removal/installation, trim, glass, weatherstripping, seats
Body Electrical:
Lighting, power windows, locks, mirrors, wipers, horn, instrument cluster
HVAC:
Air conditioning, heating, ventilation system components, refrigerant, diagnosis
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Troubleshooting:
Step-by-step diagnostic procedures for common and complex faults
Repair:
Detailed repair instructions for all major components and systems
Diagnostics:
Use of diagnostic tools, reading diagnostic trouble codes (DTCs)
Rebuilds:
Engine and transmission overhaul procedures
Wiring Schematics:
Includes comprehensive wiring diagrams for all electrical systems, crucial for diagnostics.
Technical Depth
Depth:
Comprehensive, from basic servicing to complex component overhauls
Target Audience:
Professional mechanics and knowledgeable DIY owners
Information Source:
Manufacturer-provided data, identical to dealership service departments
📊 Manual Specifications
File Format
Quality:
High-resolution PDF for clarity
Searchability:
Likely text-searchable within the PDF
Print Quality
Fidelity:
High, ensuring diagrams and illustrations are clear when printed
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format, printable on demand)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely covers 4.0L I6 (SOHC and DOHC variants) and potentially 5.0L V8 (Windsor variants) depending on Fairmont sub-model.
Performance
4.0L Sohc I6 Power:
Approximately 172 kW (231 hp) @ 5000 rpm (Varies by year and tune)
4.0L Sohc I6 Torque:
Approximately 365 Nm (269 lb-ft) @ 3000 rpm (Varies by year and tune)
4.0L DOHc I6 Power:
Approximately 182 kW (244 hp) @ 5000 rpm (Varies by year and tune)
4.0L DOHc I6 Torque:
Approximately 370 Nm (273 lb-ft) @ 3000 rpm (Varies by year and tune)
5.0L V8 Power:
Approximately 175 kW (235 hp) @ 4800 rpm (Varies by year and tune)
5.0L V8 Torque:
Approximately 400 Nm (295 lb-ft) @ 3000 rpm (Varies by year and tune)
Fuel System
Induction:
Multi-point Fuel Injection (MPFI)
Fuel Type:
Unleaded Petrol (Octane rating specified in manual)
🔧 Transmission
Standard
Type:
Automatic Transaxle (e.g., BTR 4-speed automatic)
Optional
Type:
Manual Transaxle (likely 5-speed Getrag or similar, depending on engine and trim)
Features
Automatic Features:
Electronic controls, varying shift modes
Fluid Type Auto:
Mercon V or equivalent specified for the transmission
Fluid Type Manual:
API GL-4 or GL-5 manual transmission fluid as specified
📐 Dimensions
Exterior
Length:
Approximately 4943 mm (194.6 in)
Width:
Approximately 1794 mm (70.6 in)
Height:
Approximately 1456 mm (57.3 in)
Weights
Curb Weight Approx:
1500-1650 kg (depending on engine and options)
🛡️ Safety Features
Ratings
Ancap Rating:
3 stars (for AU Series 1 from official ANCAP reports of the era)
Active Features
ABS:
Available/Standard depending on trim level
Passive Features
Airbags:
Driver and front passenger airbags standard or optional
Seatbelts:
Three-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with CD player (later models) or cassette player, premium sound systems available on higher trims.
Climate Control:
Manual or electronic climate control depending on specification.
Driver Assistance
Cruise Control:
Standard or optional depending on trim level.
Connectivity
Connectivity Features:
Limited by era, primarily basic audio inputs.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500-10,000 km or 6-12 months, as per manual specifications.
Spark Plugs:
Variable depending on plug type (e.g., platinum plugs may last longer), typically 40,000-100,000 km.
Transmission Fluid:
Automatic transmission fluid change typically every 40,000-80,000 km, manual gear oil at longer intervals.
Fluid Specifications
Engine Oil:
Viscosity: 5W-30, 10W-30, or 10W-40 (API SJ or higher), capacity around 5-6 litres. Exact spec in manual.
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with demineralised water. Phosphate-free formula recommended.
Known Issues
Common Faults:
Potential for coil pack failure (4.0L I6), thermostat issues, power steering pump noise, interior trim creaks/rattles, paint fading on clear coat.
📚 Vehicle History
Brand Heritage
Ford Australia:
Part of Ford Australia's long history of designing and manufacturing vehicles for the local market.
Model Evolution
Fairmont Lineage:
The Fairmont was positioned as a more luxurious version of the Falcon, offering enhanced comfort and features.
Au Series Significance:
The AU Falcon was a significant redesign, introducing a new platform and styling. The Fairmont variant focused on comfort and refinement.
Production
Manufacturing Location:
Australia (Broadmeadows, Victoria)
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
While specific awards for the Fairmont AU series are not widely publicized, the Falcon platform it was based on was a staple of the Australian automotive industry.
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