🏷️ Basic Information

Make:

Ford

Model:

C-MAX

Year:

2016

Product Name:

Ford C-MAX Complete Workshop Service Repair Manual 2016

Market Segment:

Compact MPV (Multi-Purpose Vehicle)

👋 Introduction

Positioning:

The Ford C-MAX is positioned as a versatile and practical compact multi-purpose vehicle, offering a blend of hatchback usability and MPV space, often with a focus on fuel efficiency, particularly in its hybrid variants.

Key Competitors:

Volkswagen Golf Sportsvan, Citroën C4 Picasso, Renault Scénic, Toyota Verso, Mazda 5 (depending on market).

Value Proposition:

Enables significant cost savings on repairs and maintenance through DIY capabilities. Provides detailed, step-by-step instructions with accompanying images for clarity and ease of use.

User Base:

Ford C-MAX owners seeking to perform their own maintenance and repairs, automotive enthusiasts, DIY mechanics, and independent repair shops.

Quality Statement:

High quality, comprehensive resource designed to empower users with the knowledge to service and repair their vehicle effectively.

📋 Manual Details

Full Vehicle Coverage:

All Models, Engines, Trim Levels, and Transmission Types

Estimated Page Count:

Comprehensive (exact count not specified, implies extensive detail)

Type:

Workshop Service Repair Manual

Language:

English

Format:

Downloadable Digital File (PDF)

📖 Manual Coverage

Powertrain:

Engine Mechanical, Engine Management, Fuel System, Cooling System, Exhaust System, Ignition System, Lubrication System

Drivetrain:

Automatic Transmission, Manual Transmission, Driv axles, Clutches, Transfer Case (if applicable)

Chassis:

Braking System (ABS, EBD), Steering System (Power Steering), Suspension System (Front & Rear), Wheels & Tires

Body:

Body Panels, Doors, Glass, Exterior Trim, Interior Trim, Seating Systems, HVAC System

Electrical:

Wiring Diagrams, Lighting System, Power Accessories, Battery, Charging System, Starting System, Instrument Cluster, Sensors, ECUs

Safety & Security:

Airbag Systems, Seatbelt Systems, Anti-theft Systems, Remote Keyless Entry

Maintenance:

Routine Service, Oil Changes, Filter Replacements, Fluid Checks & Replacements, Belt Inspection & Replacement, Spark Plug Replacement

Repair:

Engine Overhaul, Transmission Overhaul, Brake Component Replacement, Suspension Component Replacement, Steering Component Replacement, Electrical Component Diagnosis & Repair, Body Panel Repair & Replacement

Diagnostics:

Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Code (DTC) Interpretation, Component Testing Procedures

Specifications:

Torque Specifications, Fluid Capacities & Specifications, Electrical Specifications, Dimensional Data

Depth:

Comprehensive A-Z coverage for all service and repair procedures, from basic maintenance to advanced diagnostics and major component overhauls.

📊 Manual Specifications

File Type:

PDF

Printability:

High quality, printable on demand (individual pages, chapters, or entire manual).

Binding:

Not Applicable (Digital Download)

Paper Quality:

Not Applicable (Digital Download)

Required Software:

Adobe Reader (pre-installed on most systems, free download available)

Delivery:

Instant email delivery upon successful payment.

Compatible Devices:

All PC & MAC Computers, Tablets, Smartphones

⚙️ Engine Specifications

Engine Options 2016:

Commonly includes 1.5L EcoBoost (petrol), 1.6L Ti-VCT (petrol), 2.0L Duratorq TDCi (diesel), 1.5L Duratorq TDCi (diesel), and potentially a 1.6L Ti-VCT Hybrid Powertrain. Specific engine availability varies by market.

Power Output Range:

Typically ranges from 95 PS to 182 PS (approx. 94 hp to 179 hp), depending on engine choice.

Torque Range:

Varies significantly by engine, but commonly between 200 Nm and 350 Nm (approx. 148 lb-ft to 258 lb-ft).

Fuel Delivery Typical:

Direct Injection (EcoBoost, some TDCi) or Multi-Point Fuel Injection (Ti-VCT), Common Rail Diesel Injection (TDCi).

Emission Standards:

Compliant with Euro 6 emissions standards for diesel engines and relevant petrol standards for its year.

Cooling Type:

Pressurized liquid cooling system with electric cooling fan.

🔧 Transmission

Standard Transmission:

Often a 6-speed manual transmission (e.g., IB5, MTX75).

Optional Transmission:

Available with automatic transmissions such as PowerShift (dual-clutch automatic) or traditional torque converter automatics, depending on engine and market.

Transmission Fluid Type:

Specific fluid types are critical and detailed in the manual (e.g., WSS-M2C200-D2 for manual, WSS-M2C918-A for PowerShift).

📐 Dimensions

Length Approx:

4380 mm (172.4 in)

Width Approx:

1828 mm (72.0 in) (excluding mirrors)

Height Approx:

1583 mm (62.3 in)

Seating Capacity:

5 Seats

Cargo Volume Seats Up Approx:

475 liters (16.8 cu ft)

Cargo Volume Seats Down Approx:

1510 liters (53.3 cu ft)

Curb Weight Approx:

1350 kg to 1550 kg (2976 lbs to 3417 lbs), depending on engine and configuration.

Gross Vehicle Weight Rating Gvwr Approx:

Approx. 2000 kg to 2150 kg.

🛡️ Safety Features

Euroncap Rating:

Likely awarded 5 stars for Euro NCAP safety rating (as per previous generations, confirmed for this model year).

Active Safety Systems:

Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Emergency Brake Assist (EBA), Electronic Stability Control (ESC), Traction Control System (TCS), Tyre Pressure Monitoring System (TPMS).

Passive Safety Features:

Front, Side, and Curtain Airbags, Seatbelt Pre-tensioners, Whiplash Protection System, ISOFIX Child Seat Anchorage Points.

💡 Technology Features

Infotainment System Typical:

SYNC infotainment system, featuring a touchscreen display, Bluetooth connectivity, USB ports, and optional navigation.

Driver Assistance Features Available:

Optional features may include: Active Park Assist, Blind Spot Information System (BLIS), Lane Keeping Aid, Driver Alert System, Cruise Control (often adaptive), Automatic Headlights, Rain-sensing Wipers.

Connectivity Options:

Bluetooth for hands-free calling and audio streaming, USB connectivity for media playback and device charging, Ford AppLink for integrating smartphone apps.

Hybrid Powertrain Features:

For hybrid variants, features include regenerative braking, electric-only driving modes, and integration of electric motor with internal combustion engine for enhanced efficiency.

🔧 Maintenance

Oil Change Interval Typical:

Every 10,000 miles (16,000 km) or 12 months, whichever comes first, for petrol engines. Diesel engines may vary slightly. Refer to specific engine recommendations in the manual.

Air Filter Replacement Interval Typical:

Every 20,000 - 30,000 miles (32,000 - 48,000 km) or as needed based on driving conditions.

Brake Fluid Replacement Interval:

Typically every 2 years, regardless of mileage.

Engine Oil Specification Petrol Typical:

Ford recommends specific low-viscosity synthetic oils, such as WSS-M2C948-B (5W-20) for EcoBoost engines or WSS-M2C913-D (5W-30) for others. Always verify with the manual.

Engine Oil Specification Diesel Typical:

Ford WSS-M2C913-D (5W-30) or WSS-M2C950-A (0W-20) for later diesel variants. Critical to consult the manual for the specific engine.

Coolant Specification:

Ford Super Plus Premium Antifreeze/Coolant (G12 or G12+/G13 compatible), typically a pink or purple color, based on ethylene glycol.

Common Faults Potential:

Potential issues can include dry clutch wear in PowerShift transmissions, EGR valve failures in diesel engines, DPF regeneration problems (diesel), minor electrical gremlins, and suspension component wear. The manual provides diagnostic procedures for these.

Spark Plug Part Number Example:

Part numbers vary by engine. For a 1.0L EcoBoost, it might be like Ford 1717425 (3-pin ignition coil, spark plug is part of this system) or specific plugs like NGK SILZKR7C11S. Manual will provide exact OE part numbers.

Tire Pressure Recommendation Typical:

Varies by tire size and load. Typically around 32-35 PSI (2.2-2.4 Bar) for standard front and rear tires. Always check the sticker on the driver's side door jamb.

📚 Vehicle History

Ford Heritage:

Ford Motor Company, founded in 1903, is one of the world's oldest and largest automobile manufacturers, known for pioneering mass production and innovation in automotive design and engineering.

C Max Lineage:

The C-MAX nameplate originated from the Ford Focus platform. The first generation (2003-2010) was primarily a compact MPV. The second generation (2010-2019), which includes the 2016 model, saw the introduction of the Grand C-MAX (a longer wheelbase, 7-seater version) and a stronger emphasis on design and technology, with a notable inclusion of hybrid and plug-in hybrid variants in some markets.

Manufacturing Location Typical:

The second generation C-MAX was primarily manufactured at Ford's plant in Saarlouis, Germany, and Valencia, Spain, for European markets. North American production may have occurred in Michigan, USA.

🏆 Awards & Recognition

Awards History Context:

While specific awards for the 2016 C-MAX model year might be niche, Ford vehicles and their technologies (like EcoBoost engines and hybrid powertrains) have historically received numerous accolades for innovation, efficiency, and safety from automotive publications and organizations worldwide.

Fuel Economy Ratings Context:

The C-MAX, particularly its hybrid variants, has been recognized for competitive fuel economy in its segment. Specific MPG figures vary significantly by engine and powertrain and are detailed by regulatory bodies like the EPA.

Emissions Certification:

Meets relevant emissions certifications for the model year, such as Euro 6 standards in Europe.