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Ford CONTOUR 1999 Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Ford Model: Contour Year: 1999 Generation Generation: First Generation (1995-2000) Codes Chassis Code: CDW27 👋 Introduction Market Position Market Position: The Ford Contour was positioned...
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Ford CONTOUR 1999 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Contour
Year:
1999
Generation
Generation:
First Generation (1995-2000)
Codes
Chassis Code:
CDW27
👋 Introduction
Market Position
Market Position:
The Ford Contour was positioned as a compact executive sedan, targeting buyers looking for European-inspired handling and styling, often competing with models like the Honda Accord, Toyota Camry, and Volkswagen Passat.
Competitive Analysis
Competitive Analysis:
The Contour aimed to differentiate itself with a sophisticated chassis, particularly the multi-link rear suspension, and optional V6 engines. Its European origins (based on the Ford Mondeo) provided a basis for its dynamic capabilities.
Key Features
Key Features:
Available with a DOHC 2.0L Zetec inline-4 or a DOHC 2.5L Duratec V6 engine, front-wheel drive, optional manual or automatic transmissions, and a focus on handling and ride quality.
📋 Manual Details
Coverage Areas
Coverage Areas:
All maintenance, repair, and troubleshooting procedures for the 1999 Ford Contour.
Page Count
Page Count:
Unknown (typical service manuals are several hundred pages, but not explicitly stated)
Manual Type
Manual Type:
Service Repair Manual
Manual Usefulness:
Equally useful for DIY enthusiasts and professional mechanics due to its clear step-by-step instructions and detailed diagrams.
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (2.0L Zetec, 2.5L Duratec V6), Transmission (Manual, Automatic), Drivetrain, Suspension, Steering, Brakes, Exhaust System, Fuel System, Cooling System, Electrical System (including wiring diagrams), Climate Control, Body and Interior, Diagnostics.
Engine Management System:
Covers Powertrain Control Module (PCM) diagnostics, sensor testing (MAF, MAP, TPS, O2, Crankshaft Position), ignition system, fuel delivery, and emission control systems.
Procedures Included
Procedures Included:
Routine Maintenance, Scheduled Maintenance, Engine Tune-up, Component Removal and Installation, Overhaul Procedures, Troubleshooting Guides, Diagnostic Procedures, Wiring Harness Repair, Component Testing, Body Panel Repair.
Brake System Repair:
Detailed procedures for front and rear brake pad and rotor replacement, caliper service, brake line bleeding, and ABS system troubleshooting.
Suspension Component Replacement:
Detailed guides for strut and shock absorber replacement, ball joint service, control arm bushings, and sway bar links.
Steering System Repair:
Procedures for tie rod end replacement, power steering pump and rack service, and alignment specifications.
Technical Depth
Technical Depth:
Comprehensive from basic maintenance to complete engine and transmission overhauls, including detailed diagnostic charts and exploded views.
Electrical Diagrams:
Includes comprehensive wiring diagrams for all major electrical systems, crucial for diagnosing electrical faults.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High quality images and graphics, recommended to use Adobe PDF Reader for accurate display.
Binding Type
Binding Type:
Digital Download (PDF) - No physical binding
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Primary Engine Options:
2.0L DOHC Zetec-I4; 2.5L DOHC Duratec V6
Performance
2.0L Zetec Horsepower:
125 hp @ 5,500 rpm
2.0L Zetec Torque:
130 lb-ft @ 4,500 rpm
2.5L Duratec V6 Horsepower:
170 hp @ 6,250 rpm
2.5L Duratec V6 Torque:
163 lb-ft @ 4,250 rpm
Fuel System
Fuel System:
Electronic Multi-port Fuel Injection (MPI)
Engine Identification
Engine Codes Zetec:
Z20
Engine Codes Duratec V6:
V625
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual
Optional
Optional Transmission:
4-speed Automatic (AX4N)
Features
Transmission Features:
Front-wheel drive (FWD), V6 models offered with optional traction control.
📐 Dimensions
Exterior
Wheelbase:
104.2 inches (2647 mm)
Length:
186.1 inches (4727 mm)
Width:
70.2 inches (1783 mm)
Height:
54.9 inches (1395 mm)
Weights
Curb Weight Base Model:
Approximately 3000 lbs (1361 kg)
Curb Weight V6 Model:
Approximately 3200 lbs (1451 kg)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
4 stars (1999 model)
NHTSA Passenger Front Impact:
4 stars (1999 model)
Active Features
Active Safety Features:
Four-wheel disc brakes (ABS optional/standard on V6), Traction Control (optional on V6).
Passive Features
Passive Safety Features:
Dual front airbags, Side-impact door beams, Crumple zones.
💡 Technology Features
Infotainment
Infotainment Features:
AM/FM stereo with cassette and optional CD player, basic climate controls. No advanced digital infotainment systems.
Driver Assistance
Driver Assistance Features:
Limited to optional Anti-lock Braking System (ABS) and Traction Control on V6 models. No modern ADAS features.
Connectivity
Connectivity Features:
No Bluetooth or USB connectivity. Basic power accessories (windows, locks).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (synthetic blend recommended)
Engine Air Filter Replacement:
Every 15,000-30,000 miles, depending on driving conditions
Spark Plug Replacement Zetec:
Every 100,000 miles (platinum)
Spark Plug Replacement Duratec V6:
Every 100,000 miles (platinum)
Fluid Specifications
Engine Oil Specification:
API SG or SH, SAE 5W-30 (or 5W-20 for improved fuel economy where specified)
Coolant Specification:
Ford Super Coolant (Gold Color) or equivalent ethylene glycol-based coolant with de-mineralized water (50/50 mix)
Automatic Transmission Fluid:
MERCON V
Manual Transmission Fluid:
API GL-4, SAE 75W-90 Synthetic
Brake Fluid:
DOT 3
Power Steering Fluid:
Mercon V ATF or specified power steering fluid
Known Issues
Known Issues:
Rear suspension bushings wear (leading to clunking noises), CV joint wear, potential for intake manifold gasket leaks (especially on V6), EGR valve issues, occasional ABS sensor failures.
Fluid Capacities
Engine Oil Capacity 4Cyl:
4.5 quarts (4.3 liters) with filter
Engine Oil Capacity V6:
5.0 quarts (4.7 liters) with filter
Cooling System Capacity:
Approximately 8.5 quarts (8.0 liters)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Ford has a long history of producing a wide range of vehicles, from compact cars to heavy-duty trucks, known for their practicality and value, though the Contour represented a push towards European driving dynamics.
Model Evolution
Model Evolution:
The Ford Contour was introduced for the 1995 model year as a successor to the Ford Tempo, based on the European Ford Mondeo platform. It underwent a facelift for the 1998 model year, which included revised styling and some mechanical updates.
Production
Production Location:
Kansas City Assembly, Claycomo, Missouri, USA.
Production Years:
1995-2000
🏆 Awards & Recognition
Recognitions
Recognitions:
The Ford Contour was generally well-received for its driving dynamics and European styling, though sales were somewhat lower than projected. It did not receive major individual awards in its production run.
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