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2010 Ford Crown Victoria Service And Repair Manual

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Basic Information Identification Make: Ford Model: Crown Victoria Year: 2010 Body Style: Full-size Sedan Trim Levels Covered: All Generation Generation Code: Fourth Generation (EN136) Introduction Market Position Positioning: The 2010...
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2010 Ford Crown Victoria Service And Repair Manual
Basic Information
Identification
Make: Ford
Model: Crown Victoria
Year: 2010
Body Style: Full-size Sedan
Trim Levels Covered: All
Generation
Generation Code: Fourth Generation (EN136)
Introduction
Market Position
Positioning: The 2010 Ford Crown Victoria was positioned as a full-size, rear-wheel-drive sedan, often favored for its robust chassis, comfortable ride, and association with police and taxi fleets. It represented traditional American automotive values in a market increasingly dominated by front-wheel-drive and more aerodynamic designs.
Competitive Analysis
Competitors: Competed with vehicles like the Chevrolet Impala, Buick Lucerne, and Chrysler 300 in its segment. Its rear-wheel-drive platform and V8 engine offered distinct advantages for certain applications compared to its FWD competitors.
Key Features
Features: Body-on-frame construction (shared with Ford's truck platforms), large interior volume, V8 engine performance, durable components, rear-wheel-drive platform.
Manual Value Proposition
Value: This manual provides technicians and DIY enthusiasts with the precise, factory-level information needed to accurately diagnose, service, and repair the 2010 Ford Crown Victoria, ensuring optimal performance and longevity. Its digital format offers convenience and portability.
Manual Details
Coverage Areas
Coverage: Comprehensive A-Z (All Models & All Repairs)
Page Count
Estimated Page Count: 2500-3500 (typical for this era and comprehensive coverage)
Manual Type
Type: Factory Service Manual (FSM) / Repair Manual
Language
Language: English
Format
Format: PDF Download
Compatibility: All Windows and Mac Versions
Requirements: Adobe PDF Reader, Winzip
Manual Coverage
Systems Covered
Engine Mechanical: Engine assembly, disassembly, component overhaul (pistons, rings, bearings, crankshaft, camshafts, valves, cylinder heads), timing system, cooling system (radiator, water pump, thermostat), lubrication system (oil pump, oil filter, oil pan).
Engine Control: Engine control module (ECM) diagnostics, fuel injection system, ignition system, emissions control system (catalytic converter, EGR, PCV), sensors and actuators (MAF, MAP, TPS, O2, crank/cam sensors).
Transmission Automatic: 4R70W / 4R75W automatic transmission overhaul, diagnosis, torque converter, valve body, planetary gear sets, clutch packs, seals, shift solenoids, transmission control module (TCM).
Transmission Manual: N/A (Crown Victoria exclusively used automatic transmissions)
Drivetrain: Rear-wheel drive (RWD) system, driveshaft, universal joints, rear axle assembly, differential (pinion, ring gear, bearings), axle shafts, wheel bearings.
Suspension Steering: Front and rear suspension components (control arms, ball joints, tie rods, shock absorbers, springs), power steering system (pump, rack and pinion, hoses), wheel alignment specifications.
Brakes: Front and rear brake systems (disc brakes), brake calipers, rotors, pads, master cylinder, brake booster, ABS system (wheel speed sensors, hydraulic control unit), parking brake system.
Electrical System: 12V battery system, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior), fuses and relays, wiring harnesses, multiplex communication (CAN bus).
Body Interior Exterior: Body panel removal/installation, door mechanisms, locks, window regulators, glass replacement, interior trim, dashboard, seats, seat belts, airbags (SRS system), climate control system (HVAC), windshield wipers and washers, horn, mirrors.
Procedures Included
Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), inspection points, lubrication, tire rotation.
Diagnostics: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, testing procedures for all major systems, wiring diagrams for circuit tracing.
Repair: Step-by-step repair instructions for all components and systems, including removal, installation, adjustment, and calibration.
Technical Depth
Depth: Factory-level, detailed diagnostics, component-level repair, full system overhauls, including torque specifications and specialized tool requirements.
Manual Specifications
File Format
File Type: PDF
Searchability: Searchable text (OCR optimized)
Print Quality
Printability: High-resolution, printable pages
Image Quality: Clear, enlarged printable images and diagrams
Binding Type
Binding: N/A (Digital Format)
Paper Type
Paper: N/A (Digital Format)
Engine Specifications
Primary Engine
Engine Type: 4.6L SOHC V8 (Modular Engine)
Displacement: 4.6 Liters (281 Cubic Inches)
Bore X Stroke: 3.55 in x 3.54 in (90.2 mm x 90.0 mm)
Compression Ratio: 9.0:1
Performance
Horsepower: Approximately 224-235 hp (depending on specific calibration/fleet use)
Torque: Approximately 270-280 lb-ft
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI) with Sequential Multi-Port Fuel Injection (SMPI)
Fuel Type: Unleaded Gasoline
Lubrication
Oil Capacity: 7 US quarts (6.6 Liters) with filter change
Cooling
Coolant Capacity: Approximately 14-15 US quarts (13.2-14.2 Liters)
Transmission
Standard
Transmission Type: 4-Speed Automatic (4R70W/4R75W)
Gear Ratios: 2.83:1 (1st), 1.55:1 (2nd), 1.00:1 (3rd), 0.70:1 (4th), Rev: 2.14:1
Transmission Fluid Type: MERCON V Automatic Transmission Fluid
Optional
Optional Transmission: N/A
Features
Overdrive: Yes (4th gear)
Dimensions
Exterior
Length: 212.4 inches (5395 mm)
Width: 78.2 inches (1986 mm)
Height: 57.4 inches (1458 mm)
Wheelbase: 114.6 inches (2911 mm)
Front Track: 62.4 inches (1585 mm)
Rear Track: 62.1 inches (1577 mm)
Interior
Passenger Volume: Approximately 107.4 cubic feet
Front Headroom: 39.6 inches (1006 mm)
Front Legroom: 42.4 inches (1077 mm)
Rear Headroom: 38.7 inches (983 mm)
Rear Legroom: 41.8 inches (1062 mm)
Cargo
Trunk Volume: 20.6 cubic feet
Weights
Curb Weight: Approximately 3900-4100 lbs
Gross Vehicle Weight Rating: Approximately 5250 lbs
Safety Features
Ratings
NHTSA Frontal Driver: 5-Star
NHTSA Frontal Passenger: 5-Star
NHTSA Side Driver: 4-Star
NHTSA Side Passenger: 4-Star
NHTSA Rollover: 4-Star
Active Features
ABS: Standard Anti-lock Braking System (ABS)
Traction Control: Available Traction Control System (TCS)
Passive Features
Airbags: Driver and front passenger airbags, optional side-impact airbags
Seatbelts: 3-point front and rear seat belts, pretensioners for front seats
Technology Features
Infotainment
Audio System: Standard AM/FM/CD player, optional MP3 capability, Sirius Satellite Radio, optional premium audio system.
Climate Control: Manual HVAC controls, optional dual-zone automatic climate control.
Driver Assistance
Cruise Control: Standard electronic cruise control.
Parking Assistance: Optional rear parking assist sensors.
Connectivity
Connectivity Options: Optional Ford SYNC voice-activated communications and entertainment system (availability dependent on specific trim/options).
Instrumentation: Analog gauges with tachometer, speedometer, fuel, temperature, and oil pressure; driver information center in instrument cluster.
Maintenance
Service Intervals
Oil Change Interval: Every 5,000 miles or 6 months (normal driving conditions), consult manual for severe conditions.
Air Filter Replacement: Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Spark Plug Replacement: Approximately 100,000 miles (uses original equipment Long Life Spark Plugs).
Transmission Fluid Change: Inspect every 30,000 miles, change/flush typically every 50,000-60,000 miles (consult manual for specific recommendation based on usage).
Fluid Specifications
Engine Oil Viscosity: SAE 5W-20 (API Certified)
Coolant Type: Ford Gold Premium Engine Coolant (or equivalent ethylene glycol-based coolant with deionized water, 50/50 mix)
Brake Fluid Type: DOT 3
Known Issues
Common Wear Items: Ball joints and tie rod ends due to vehicle weight and steering geometry, rear shock absorbers, cooling system components (radiator, hoses), power steering system components (especially pump and rack).
Engine Issues: Intake manifold plastic coolant crossover failures (less common in later models), spark plug ejection (less common with updated designs).
Electrical Issues: Window motor failures, occasional issues with dashboard electronics or power door locks.
Vehicle History
Brand Heritage
Brand History: Ford Motor Company, established in 1903, is one of the oldest and largest automotive manufacturers globally, known for its innovations like the assembly line and pioneering models such as the Model T.
Model Evolution
Crown Victoria Evolution: The Crown Victoria nameplate has a long history, originally introduced as a luxury trim level for the Ford Fairlane in the 1950s. The modern Crown Victoria, based on Ford's Panther platform, debuted in 1992 as a replacement for the Ford LTD Crown Victoria. It was continually refined, with a significant update in 1998, and this 2010 model represents the final iteration of this robust, rear-wheel-drive platform before its discontinuation in 2011.
Production
Production Location: St. Thomas Assembly Plant, Ontario, Canada
Production Years: 1992-2011 (modern Panther platform era)
Awards & Recognition
Recognitions
Police Interceptor Recognition: Frequently recognized and utilized by law enforcement agencies for its durability, V8 power, RWD handling, and robust chassis, often earning it a reputation as a reliable pursuit vehicle.
Safety Awards History: Consistently achieved high NHTSA frontal crash test ratings due to its sturdy frame and safety system design.
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