Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing, lubrication system, cooling system.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel filter, evaporative emission control (EVAP).
Ignition System:
Spark plugs, ignition coils, crankshaft position sensor, camshaft position sensor.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, oxygen sensors.
Transmission Automatic:
4R75E, torque converter, valve body, internal components, transmission control module (TCM).
Drivetrain:
Rear axle, drive shaft, universal joints, CV joints (if applicable for specific trims/models).
Suspension Front:
Independent front suspension, control arms, ball joints, struts, coil springs, sway bar.
Suspension Rear:
Solid rear axle, trailing arms, Panhard rod, coil springs, shock absorbers, sway bar.
Brakes Front:
Disc brakes, brake calipers, rotors, brake pads, anti-lock braking system (ABS) components.
Brakes Rear:
Disc brakes, brake calipers, rotors, brake pads, parking brake system.
Steering System:
Power steering pump, steering rack, tie rods, steering column.
Chassis And Body:
Frame construction, body panels, doors, hood, trunk, bumpers, glass.
Interior Trim:
Dashboard, seats, upholstery, door panels, headliner, trim pieces.
Lighting System:
Headlights, taillights, interior lighting, fog lights, turn signals.
Power Accessories:
Power windows, power door locks, power seats, power mirrors, cruise control.
Climate Control:
HVAC system, blower motor, evaporator, condenser, heater core, refrigerant, controls.
Safety Systems:
Airbags, seat belts, ABS, traction control (if equipped).
Preventive Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspection.
Diagnostic Procedures:
OBD-II diagnostics, symptom-based troubleshooting, component testing.
Repair And Replacement:
Engine component replacement (e.g., water pump, alternator), transmission service, brake caliper/rotor replacement, suspension component replacement.
Rebuilding Procedures:
Engine overhaul, transmission overhaul (detailed sub-procedures).
Electrical Troubleshooting:
Component testing, circuit diagnosis, wiring repair, fuse and relay identification.
Bodywork And Collision Repair:
Panel alignment, rust repair, dent removal, welding procedures.
Alignment Specifications:
Wheel alignment angles (caster, camber, toe), alignment procedures.
Depth:
Comprehensive, covering all aspects from basic maintenance to complete engine and transmission rebuilds.
NHTSA Frontal Crash Driver:
5-Star (for 2008 model year)
NHTSA Frontal Crash Passenger:
5-Star (for 2008 model year)
NHTSA Side Crash Front Driver:
5-Star (for 2008 model year)
NHTSA Side Crash Front Passenger:
4-Star (for 2008 model year)
NHTSA Side Crash Rear Driver:
4-Star (for 2008 model year)
NHTSA Rollover Rating:
4-Star (for 2008 model year)
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Traction control system (TCS) available on some models/trims.
Airbags:
Front airbags, front side-impact airbags (optional/standard depending on trim).
Seat Belts:
3-point front and rear seat belts, driver and front passenger pretensioners.
Oil Change Interval:
5,000 miles or 6 months (whichever comes first), using synthetic blend or synthetic oil.
Air Filter Replacement:
Every 30,000 miles or 24 months.
Coolant Flush:
Every 100,000 miles or 5 years for the first service, then every 50,000 miles or 5 years.
Transmission Fluid Change:
Recommended at 60,000-100,000 miles, or as per severe service schedule. Consult manual for specific fluid type and filter.
Engine Oil:
SAE 5W-20, API SN or equivalent.
Engine Oil Capacity:
6 U.S. quarts (5.7 Liters) with filter change.
Coolant:
Ford Premium Long Life Coolant (Yellow), or equivalent. Mix 50/50 with distilled water.
Transmission Fluid:
MERCON V
Power Steering Fluid:
Mercon/Dexron ATF
Common Wear Items:
Upper and lower control arm bushings, ball joints, tie rod ends (especially on Police Interceptor models due to demanding use), rear axle bushings, throttle body issues (carbon buildup), potential for coolant intrusion into intake manifold gaskets (especially on earlier Modular V8s).
Electrical Common Failures:
Window motor failures, power lock actuator issues, LCM (Lighting Control Module) problems causing intermittent lighting issues.