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Ford Crown Victoria Complete Workshop Service Repair Manual 2004
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Basic Information Identification Make: Ford Model: Crown Victoria Year: 2004 Codes Model Code: P71 (Police Interceptor), Panther Platform Introduction Market Position Segment: Full-size sedan, often utilized as police interceptors and...
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| Basic Information | |
| Identification | |
| Make: | Ford |
| Model: | Crown Victoria |
| Year: | 2004 |
| Codes | |
| Model Code: | P71 (Police Interceptor), Panther Platform |
| Introduction | |
| Market Position | |
| Segment: | Full-size sedan, often utilized as police interceptors and fleet vehicles due to durability and RWD platform. |
| Competitive Analysis | |
| Competitors: | Chevrolet Impala, Chrysler 300, Dodge Charger (earlier models), Toyota Avalon. |
| Key Features | |
| Vehicle Strengths: | Robust body-on-frame construction, reliable V8 engine, spacious interior, rear-wheel drive, comfortable ride. |
| Manual Value Proposition: | Empowers owners and technicians to perform a wide range of maintenance and repair tasks, saving significant costs compared to dealership service. |
| Manual Details | |
| Coverage Areas | |
| Coverage: | All models, engines, trim levels, and transmission types for the 2004 Ford Crown Victoria. |
| Page Count | |
| Estimated Pages: | 1500+ |
| Manual Type | |
| Type: | Complete Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine assembly, cylinder heads, block, pistons, crankshaft, camshafts, valve train, timing, lubrication, cooling system, oil pump, seals, gaskets. |
| Fuel System: | Fuel pump, fuel injectors, fuel pressure regulator, fuel lines, fuel tank, evaporative emissions control (EVAP). |
| Ignition System: | Spark plugs, ignition coils, wiring, ignition timing, crankshaft position sensor, camshaft position sensor. |
| Exhaust System: | Exhaust manifolds, catalytic converter, mufflers, exhaust pipes, oxygen sensors. |
| Transmission Automatic: | Transmission operation, torque converter, valve body, internal components, gear sets, seals, filters, fluid cooler, shift solenoids, electronic controls (TCM). |
| Drivetrain: | Driveshaft, universal joints, rear axle, differential, axle shafts, bearings. |
| Suspension: | Front suspension (control arms, ball joints, tie rods, sway bar), rear suspension (leaf springs, shock absorbers, control arms), wheel bearings, steering knuckles. |
| Steering System: | Power steering pump, steering gear, steering column, linkage, power steering fluid. |
| Brakes: | Front and rear brake systems (disc brakes), brake calipers, brake pads, brake rotors, master cylinder, brake booster, parking brake, ABS system, hydraulic lines. |
| Electrical System: | Battery, alternator, starter motor, wiring harnesses, fuses, relays, lighting systems, horn, power windows, power locks, power seats. |
| Climate Control: | HVAC system, blower motor, heater core, evaporator, AC compressor, refrigerant, controls, ducting. |
| Body And Frame: | Body panels, doors, hood, trunk, bumpers, glass, seals, interior trim, structural components, frame repair. |
| Safety Systems: | Airbag system, seat belts, SRS module, impact sensors. |
| Procedures Included | |
| Maintenance: | Oil changes, filter replacements, fluid checks and changes, tire rotations, spark plug replacement, belt inspection and replacement, brake pad replacement, battery maintenance. |
| Diagnostics: | Troubleshooting guides, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation, electrical system diagnostics, engine performance analysis. |
| Repair: | Engine rebuild, transmission overhaul, brake system repair, suspension component replacement, steering system repair, electrical component diagnosis and replacement, exhaust system repair, interior/exterior trim repair. |
| Installation: | Component replacement procedures, installation of aftermarket parts (where applicable within scope of repair). |
| Technical Depth | |
| Depth: | Comprehensive: Covers routine maintenance, component-level repair, detailed diagnostics, and full rebuild procedures. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchability: | Searchable text content |
| Print Quality | |
| Resolution: | High-resolution scans for clear text and images. |
| Usability: | Printable by section or entire document, viewable on multiple devices. |
| Binding Type | |
| Binding: | N/A (Digital Download) |
| Paper Type | |
| Paper: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | 4.6L (281 cubic inch) V8 SOHC Modular Engine |
| Engine Code Standard: | W (for V8) |
| Performance | |
| Horsepower Standard: | 235 hp @ 4,750 rpm (approximate for standard civilian models) |
| Torque Standard: | 285 lb-ft @ 3,000 rpm (approximate for standard civilian models) |
| Horsepower Police Interceptor: | 250 hp @ 4,750 rpm (approximate for PI models) |
| Torque Police Interceptor: | 295 lb-ft @ 3,000 rpm (approximate for PI models) |
| Fuel System | |
| Fuel Delivery: | Sequential Electronic Fuel Injection (SEFI) |
| Recommended Fuel: | 87 Octane Unleaded Gasoline |
| Engine Components | |
| Block Material: | Cast Iron |
| Head Material: | Aluminum |
| Timing Drive: | Single Overhead Camshafts (SOHC) per bank, Chain-driven |
| Transmission | |
| Standard | |
| Type: | 4R70W 4-Speed Automatic Overdrive |
| Optional | |
| Type: | N/A for this model year |
| Features | |
| Overdrive Gears: | 4th gear |
| Fluid Capacity | |
| Capacity Approx: | 11.2 US quarts (10.6 Liters) |
| Fluid Type | |
| Mercon V: | Mercon V Automatic Transmission Fluid |
| Dimensions | |
| Exterior | |
| Length: | 212.0 inches (5385 mm) |
| Width: | 78.5 inches (1994 mm) |
| Height: | 57.7 inches (1466 mm) |
| Wheelbase: | 114.6 inches (2911 mm) |
| Interior | |
| Passenger Volume: | 104.4 cubic feet (2.96 m³) |
| Cargo | |
| Trunk Volume: | 20.1 cubic feet (0.57 m³) |
| Weights | |
| Curb Weight Approx: | 3,900 - 4,100 lbs (1,769 - 1,860 kg), varies by trim and equipment |
| Safety Features | |
| Ratings | |
| NHTSA Front Impact: | 5-Star (Driver and Passenger) |
| NHTSA Side Impact: | 4-Star (Front), 5-Star (Rear) |
| IIHS Front Offset: | Good |
| Active Features | |
| ABS: | Standard Anti-lock Braking System (ABS) |
| Traction Control: | Optional Traction Control System (TCS) on some models |
| Passive Features | |
| Airbags: | Front dual-stage airbags, front side-impact airbags (optional on some trims). |
| Seat Belts: | Three-point inertia-reel seat belts for all occupants, pretensioners for front seats. |
| Technology Features | |
| Infotainment | |
| Audio System: | Standard AM/FM stereo with CD player, optional premium sound systems, and cassette player availability. |
| Display: | Basic digital or analog displays for climate control and radio functions. No integrated navigation or large touchscreens. |
| Driver Assistance | |
| Cruise Control: | Standard electronic cruise control. |
| Park Assist: | Optional rear park assist sensors available on some models. |
| Connectivity | |
| Phone Integration: | No native Bluetooth or smartphone integration; aftermarket solutions may be available. |
| Diagnostics | |
| OBD Ii: | On-Board Diagnostics II (OBD-II) compliant, allowing for diagnostic scanning with compatible tools. |
| Maintenance | |
| Service Intervals | |
| Oil Change: | Every 5,000 miles (8,000 km) or 6 months, whichever comes first. Consult manual for severe driving conditions. |
| Air Filter: | Inspect every 15,000 miles (24,000 km), replace as needed. Consult manual for specific interval. |
| Spark Plugs: | Platinum-tipped spark plugs typically last up to 100,000 miles (160,000 km). Consult manual for exact replacement interval. |
| Fluid Specifications | |
| Engine Oil: | SAE 5W-30, API Service SG, SH, SJ or higher. (Check owner's manual for precise spec). |
| Coolant: | Motorcraft Premium Engine Coolant (Green) or equivalent; 50/50 mix with distilled water. Do not use conventional green coolant. |
| Brake Fluid: | DOT 3 Motorcraft High Performance Synthetic Brake Fluid or equivalent. |
| Power Steering Fluid: | Mercon V ATF or specified Ford power steering fluid. |
| Known Issues | |
| Intake Manifold Gaskets: | Potential for coolant leaks due to plastic intake manifold gaskets failing over time. |
| Rear Main Seal: | Known to develop oil leaks as the vehicle ages. |
| Transmission Cooling Lines: | Corrosion can lead to leaks in the transmission cooler lines, particularly in areas with road salt. |
| Door Latch Actuators: | Power door lock actuators can fail, preventing doors from locking or unlocking. |
| Air Suspension Rear: | Some models may have rear air suspension that can sag or fail, though less common on base models. |
| Vehicle History | |
| Brand Heritage | |
| Ford Legacy: | Ford has a long history of producing durable and reliable sedans, with the Crown Victoria being a successor to models like the LTD Crown Victoria. |
| Model Evolution | |
| Fourth Generation: | The 2004 model is part of the fourth generation of the Crown Victoria (1998-2012), which saw continuous refinement and updates. The Panther platform was known for its longevity and robustness. |
| Production | |
| Manufacturing Location: | St. Thomas Assembly, Ontario, Canada. |
| Production Years Platform: | 1992-2012 (Panther Platform) |
| Awards & Recognition | |
| Recognitions | |
| Police Pursuit Ratings: | Consistently rated highly by law enforcement agencies for durability, performance, and handling in demanding conditions. Police departments often cited its reliability and cost-effectiveness. |
| Ratings | |
| Consumer Reports: | Often recognized for its robust powertrain and chassis, though fuel economy and handling may be criticized compared to modern unibody sedans. |